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Diffuser Coarse Bubble

SPECIFICATION
Diffuser Coarse Bubble
SHAPE

DISC TYPE

DIA SIZE

80mm to 150mm

MOC OF MEMBRANE

EPDM / SILICONE

MAX. PRESSURE ALLOWED

1 kg/cm2 - 1.5kg/cm2

AIR FLOW RANGE

1-10 m3/hr

MAX. OPERATING TEMP.

60° C

Types Of Coarse Bubble Diffusers

overview

Diffuser Coarse Bubble: A Tough, Reliable Solution for Wastewater Aeration

In wastewater treatment plants (STPs and ETPs), aeration is one of the most critical processes. If your system doesn’t get enough oxygen, you’ll face problems like bad smells, poor treatment performance, high energy bills, and increased maintenance. That’s why choosing the right aeration system is so important—and that’s where a diffuser coarse bubble can make a big difference.

At Vasu Pharmatech, we manufacture durable, easy-to-maintain coarse bubble diffusers designed specifically for Indian wastewater conditions. Our systems help reduce downtime, increase efficiency, and save operational costs.

Coarse Bubble Diffusers

What is a Diffuser Coarse Bubble?

A diffuser coarse bubble is a type of aeration equipment used in sewage and effluent treatment tanks. It releases large air bubbles (typically 4–6 mm in size) into the water. These bubbles rise quickly, stirring the water strongly and improving oxygen mixing.

Unlike fine bubble diffusers, which focus on maximum oxygen transfer, coarse air bubble diffusers are better at handling sludge, oil, and high-solid content. That makes them ideal for rough and dirty treatment environments where clogging is a major risk.

Why Use Coarse Bubble Diffusers in Wastewater Treatment?

Many treatment plants suffer from the same problems: clogged diffusers, uneven oxygen distribution, or systems that cost too much to run. A coarse bubble diffuser helps solve these problems with a simple but effective design.

1. Fewer Clogs

Coarse bubbles pass through bigger holes. That means they’re much less likely to clog with solid waste or grease. You don’t need to clean them often, which saves on time and labor.

2. Strong Water Movement

The large bubbles don’t just add oxygen—they also mix the tank. This helps keep solids in suspension and prevents sludge buildup at the bottom of the tank.

3. Long Lifespan

Because they’re low-maintenance and don’t require frequent cleaning, coarse bubble diffusers wastewater systems often last longer than fine bubble ones—especially in tough environments.

4. Great for Pre-Treatment and Sludge

In areas like equalization tanks, sludge digesters, or industrial ETPs, fine bubble systems often fail. That’s where coarse air bubble diffusers do their best work.

5. Cost-Effective Over Time

Even though fine bubble systems might look more efficient on paper, diffuser coarse bubble systems often deliver better ROI in harsh wastewater conditions. You spend less on maintenance, spare parts, and downtime.

Coarse Bubble Diffuser Specifications – Vasu Pharmatech

SpecificationDetails
ShapeDisc & Tube Type
Diameter Size80mm to 150mm
Membrane Material (MOC)EPDM / Silicone
Max. Pressure Allowed1 to 1.5 kg/cm²
Air Flow Range1–10 m³/hr
Max. Operating TempUp to 60°C

These features ensure our diffuser coarse bubble units can handle various flow rates and conditions without compromising on performance.

Where to Use Coarse Bubble Diffusers

Our coarse bubble diffuser systems are commonly used in:

  • Equalization Tanks

  • Sludge Holding Tanks

  • Grit Chambers

  • Industrial ETPs with high oil or chemical content

  • Pre-aeration zones before fine bubble diffusers

  • Aeration zones with heavy solids or high organic load

They are especially useful in treatment plants dealing with high solid loads or aggressive wastewater.

Our Full Range of Diffuser Products

Every STP or ETP is different. That’s why we don’t believe in one-size-fits-all. We help you choose and design the best coarse air bubble diffuser setup for your plant.

Here’s what we offer:

  • Help with layout planning and diffuser positioning

  • Blower sizing and airflow recommendations

  • Training for installation and upkeep

  • Fast local delivery and spare parts availability

  • Ongoing support as your plant evolves

As trusted coarse bubble diffuser manufacturers, we ensure our clients get more than just a product—we deliver results that improve performance and lower costs.

Choosing the Right Diffuser Coarse Bubble Setup

Before placing an order, make sure you know:

  • The type of wastewater you’re treating (domestic, industrial, or mixed)

  • The shape and size of your aeration tank

  • Your daily flow rate and air pressure availability

  • Your blower type and system layout

These details help in selecting the correct coarse bubble diffuser wastewater setup so you don’t overspend or underperform.

Coarse Bubble Diffusers Wastewater

Common STP Problems Solved by Coarse Bubble Diffusers

Here are a few examples of issues you can fix by switching to diffuser coarse bubble systems:

1. High Energy Bills

  • Problem: Overuse of large blowers with inefficient diffusers
  • Fix: Use coarse bubble diffusers that reduce resistance and save energy

2. Bad Odors from Tanks

  • Problem: Low oxygen in anaerobic zones
  • Fix: Install coarse air bubble diffusers for even oxygen mixing

3. Frequent Cleaning

  • Problem: Fine bubbles clogging in high-solids wastewater
  • Fix: Use silicone-based coarse bubble diffusers that resist buildup

4. Sludge Buildup at Tank Bottom

  • Problem: Weak mixing and poor circulation
  • Fix: Coarse bubbles provide better lift and keep solids suspended

5. Uneven Aeration Coverage

  • Problem: Dead zones in tank corners or edges
  • Fix: Use mixed diffuser layouts or reposition coarse bubble diffusers to improve spread

Installation and After-Sales Support

At Vasu Pharmatech, installation support is part of our standard process. We work with you on:

  • Layout design and optimization

  • Matching the right blower to your diffuser setup

  • Hands-on training for your team

  • Spare part supply and emergency support

Our coarse bubble diffuser wastewater systems are designed to work with Indian blower systems, pipe sizes, and treatment norms. This compatibility ensures a smoother setup and quicker results.

Common Problems Solved by Coarse Bubble Diffusers

Let’s look at a few real problems many STP operators face:

Problem: High Power Consumption
Cause: Oversized blower or poor air distribution
Solution: Use correctly sized coarse bubble diffuser to reduce head loss and improve distribution.

Problem: Bad Smells from STP
Cause: Anaerobic zones due to poor mixing
Solution: Large bubbles from coarse diffusers reoxygenate entire tank.

Problem: Sludge Accumulation
Cause: Weak flow, especially at corners and bottom
Solution: Coarse bubbles stir the entire tank, keeping solids suspended.

Problem: Diffuser Clogging
Cause: FOG (fat, oil, grease) and debris
Solution: Coarse bubble diffusers have larger openings, so they don’t clog easily.

Problem: High Maintenance Needs
Cause: Fine pores and low-quality membranes
Solution: Use EPDM or silicone coarse bubble diffuser membranes with wide slits.

Why Choose Vasu Pharmatech?

You have many Diffuser Coarse Bubble manufacturers to choose from, but here’s why Vasu stands out:

  • We’re experts in Indian aeration systems with real-world project experience.

  • We offer tailored diffuser designs, not generic off-the-shelf units.

  • We manufacture locally – fast delivery, better quality, and cost control.

  • We support clients from design through post-installation – not just till delivery.

  • We offer full transparency in specs, pricing, and performance expectations.

You get reliability, clarity, and products that perform in the field.

Conclusion

For treatment plants dealing with tough wastewater, high solids, or changing loads, a diffuser coarse bubble system offers the simplicity, strength, and long-term value you need. Unlike fine bubble diffusers that require frequent cleaning and careful monitoring, coarse bubble diffusers are made for harsh conditions and minimal fuss.

At Vasu Pharmatech, we build and supply high-quality coarse bubble diffuser wastewater systems that deliver dependable aeration, solid mixing, and long service life. As experienced coarse bubble diffuser manufacturers, we understand Indian plant conditions and provide tailored solutions that work.

Whether you’re retrofitting an old tank or setting up a new STP or ETP, our coarse air bubble diffuser systems are a reliable choice for long-term performance and peace of mind.

With every unit we design, our goal remains the same: better oxygen transfer, fewer maintenance issues, and improved treatment results. We don’t just manufacture—we partner with our clients to make their systems work smarter.

Let Vasu Pharmatech help you get the most from your aeration system—with quality, expertise, and the right diffuser for the job.

A diffuser coarse bubble is an aeration device that releases large air bubbles (typically 4–6 mm) into wastewater. These bubbles mix the water and add oxygen, which supports the biological treatment process in STPs and ETPs. Unlike fine bubble systems, they are less likely to clog and are better for handling sludge and grease.

Use coarse bubble diffusers in high-solid or oily wastewater, sludge tanks, and grit chambers. They’re ideal when clogging is a problem or where aggressive mixing is needed. Fine bubble diffusers are better for clean tanks focused on maximizing oxygen transfer.

Yes, coarse bubble diffusers wastewater systems are excellent for industrial applications. They can handle chemical loads, high solid content, and fluctuating conditions without clogging—making them a reliable solution for tough environments.

Vasu Pharmatech designs and manufactures coarse air bubble diffuser systems tailored for Indian treatment plants. With local production, strong technical support, and proven performance, we stand out among coarse bubble diffuser manufacturers.

To choose the right diffuser coarse bubble, consider the size of your aeration tank, type of wastewater, flow rate, and air pressure. Our team at Vasu Pharmatech helps with sizing, layout, and even blower matching to ensure your system works efficiently.

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5/5
Reviews and Ratings

We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.

ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana

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