FAB/MBBR Media 19

SPECIFICATION

Size

12mm x 25mm

NO. OF HOLES

19

SURFACE AREA

>6OO m²/m³

DENSITY

0.94 - 0.96 gm/cm3

DOSING RATIO

15% to 65%

MEMBRANE FORMING TIME

3-15 Days

MOC

VIRGIN HDPE

overview

FAB/MBBR Media

The 19-Hole MBBR Media supplied by Vasu Pharmatech is a specialized bio-carrier used in Moving Bed Biofilm Reactor (MBBR) technology for wastewater treatment. Designed with precision engineering, this media ensures efficient biofilm growth, high surface area utilization, and long-term stability.

MBBR technology has become a global standard for wastewater treatment due to its compact design, energy efficiency, and reliable performance. The 19-hole design in particular provides a perfect balance of surface area, flow dynamics, and durability — ensuring higher efficiency compared to conventional carriers.

Whether used in municipal sewage treatment plants (STPs) or industrial effluent treatment plants (ETPs), this media supports operators in meeting stringent discharge standards while reducing operating costs.

Working Principle

MBBR Media works by providing a large protected surface area for microorganisms to attach and form biofilm. As wastewater flows through the reactor, these biofilms break down organic matter and pollutants. The 19-hole design increases turbulence inside the reactor, which improves oxygen transfer and keeps the biofilm active.

Over time, the biofilm naturally grows, matures, and sloughs off when it becomes too thick — ensuring self-regulation without manual intervention. This makes MBBR systems stable, low-maintenance, and highly effective.

Advantages

Advantages Over Conventional Systems

Higher Treatment Efficiency – Thanks to the high surface area and optimized design.
Compact Footprint – Requires less space compared to activated sludge systems.
Low Sludge Generation – Reduces handling and disposal costs.
Easy Upgradation – Can be retrofitted into existing treatment plants without major civil changes.
Energy Efficient – Lower aeration energy required due to better oxygen transfer.
Resistant to Shock Loads – Performs well under fluctuating wastewater conditions.

Applications

Applications of 19 Hole MBBR Media

Municipal STPs – Treating domestic sewage and ensuring compliance with local norms.
Industrial ETPs – Handling high-strength wastewater from textiles, chemicals, pharmaceuticals, paper, and food industries.
Decentralized Systems – Ideal for housing complexes, hotels, hospitals, and institutions.
Anaerobic & Aerobic Reactors – Flexible enough to work in both types of biological processes.

Installation & Maintenance

Installing the media is simple: it is loaded directly into the aeration tank as per the designed dosing ratio. Once in operation, the media requires minimal maintenance since biofilm growth is self-regulated. Routine system checks and occasional backwashing (if necessary) ensure smooth functioning. Unlike traditional systems, there is no need for mechanical carriers or frequent cleaning.

Sustainability Benefits

Using MBBR Media aligns with green treatment goals:

Reduces carbon footprint due to lower energy use.
Minimizes sludge handling, reducing environmental impact.
Supports reuse and recycling of treated water.
Made from recyclable Virgin HDPE, ensuring eco-friendly disposal after long use.

Why Choose Vasu Pharmatech?

At Vasu Pharmatech, we don’t just supply MBBR Media — we deliver trust, quality, and reliability. Our products are tested for strength, durability, and performance to ensure they meet global standards.

Quality Assurance – Manufactured with precision using 100% Virgin HDPE.

Technical Support – Expert guidance for dosing, installation, and performance optimization.

Proven Performance – Successfully used in diverse industries and municipal projects.

On-Time Delivery – Reliable supply chain and client-focused service.

Conclusion

The 19-Hole MBBR Media from Vasu Pharmatech is engineered to deliver reliable, high-performance wastewater treatment across a wide range of applications. With its optimized geometry, large surface area, and durable Virgin HDPE construction, it ensures fast biofilm formation, efficient organic load reduction, and long operational life.

By combining technical precision with practical benefits, this media helps treatment plants operate more efficiently, consume less energy, and reduce maintenance costs. Its adaptability makes it suitable for both municipal sewage treatment and industrial effluent management, ensuring compliance with even the most stringent discharge norms.

When you choose Vasu Pharmatech, you are choosing a partner committed to quality, sustainability, and dependable performance — a solution that not only meets today’s treatment challenges but also supports the future of cleaner, greener wastewater management.

In-House Manufacturing Images

★★★★★ 5/5

Reviews and Ratings

We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.

ASIAN COLOUR COATED ISPAT LIMITED

Rewari, Haryana