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FAB/MBBR Media 79
SPECIFICATION
Size
12 x 25 mm
NO. OF HOLES
79
SURFACE AREA
>5OO m2/m3
DENSITY
0.94 - 0.96 gm/cm3
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
overview
FAB/MBBR Media
MBBR Media stands for Moving Bed Biofilm Reactor Media. It is a specialized form of plastic carrier that acts like a home for millions of beneficial microorganisms. These microorganisms attach themselves to the surface of the media and form a thin layer called biofilm.
When wastewater passes through the treatment tank, the microorganisms in the biofilm break down and digest organic pollutants, converting them into harmless substances. The “moving bed” concept means that the media is kept in constant motion by aeration or mechanical mixing, ensuring that the biofilm receives a steady supply of oxygen and nutrients. Unlike traditional fixed-bed systems, MBBR Filter Media offers higher efficiency because it uses the entire tank volume for treatment, avoids clogging, and continuously renews the biofilm for optimal performance.
Why MBBR Media Matters for Wastewater Treatment
Wastewater treatment is a growing challenge for industries, municipalities, and even small businesses. Environmental laws are becoming stricter, water scarcity is increasing, and operational costs are always under pressure. For many plant operators, the big question is: How can we meet treatment standards without increasing costs or space requirements?
The answer for many modern facilities is MBBR Media – an innovative and reliable technology that improves treatment efficiency while keeping maintenance low. At Vasu Pharmatech, we are proud to be a leading MBBR Media Manufacturer, producing high-quality Mbbr Filter Media, FAB MBBR Media, and Fab Media designed to solve these exact problems. Our products are made from Virgin HDPE, which ensures durability, performance, and safety, making them ideal for long-term wastewater treatment applications.
By combining cutting-edge design with robust materials, our MBBR Media provides an efficient solution for industries that want to upgrade their water treatment systems without major infrastructure changes.
Working
How MBBR Media Works ?
- Loading the Media – The media is added to the tank according to the correct dosing ratio (15–65% of tank volume depending on load).
- Continuous Movement – Aeration or mixers keep the media moving to prevent settling and ensure all surfaces are exposed to wastewater and oxygen.
- Biofilm Growth – Within 3 to 15 days, microorganisms naturally attach to the surface and begin forming a biofilm.
- Pollutant Removal – The microorganisms feed on organic matter, ammonia, and other pollutants, breaking them down into harmless substances.
- Continuous Regeneration – Old biofilm sloughs off naturally, making space for new growth, which keeps the process stable and efficient.
Problems That We Solves
Real Problems That MBBR Media Solves
- Many treatment plants face issues such as:
- Low removal efficiency leading to failure in meeting discharge limits.
- Frequent downtime due to clogging or sludge handling.
- Rising operational costs from high energy and chemical use.
- Limited plant capacity without room for expansion.
- By switching to FAB MBBR Media from Vasu Pharmatech, operators see immediate improvements:
- Higher BOD and COD removal rates.
- Reduced need for chemical dosing.
Why Industries Prefer MBBR Media Over Traditional Systems
Industries are moving towards FAB MBBR Media and Fab Media because they overcome the limitations of older treatment methods. Conventional activated sludge systems, for example, require large tanks, high maintenance, and are sensitive to changes in water quality.
With MBBR Media, the benefits are clear:
Space efficiency – The high surface area (>500 m²/m³) allows for more bacteria in a smaller space.
Low maintenance – Self-cleaning action from constant movement prevents clogging.
Flexibility – Can be easily added to existing systems to boost capacity.
Cost savings – Reduced chemical usage and energy requirements.
For industries like pharmaceuticals, food processing, textiles, aquaculture, and municipal wastewater treatment, these advantages translate into faster compliance, lower operating costs, and more stable performance even during fluctuating loads.
Conclusion
Industries and municipalities face increasing pressure to treat wastewater efficiently, meet environmental standards, and keep costs low. Traditional systems often require more space, higher maintenance, and greater energy use. MBBR Media offers a modern, efficient alternative that solves these challenges.
At Vasu Pharmatech, our Mbbr Filter Media, FAB MBBR Media, and Fab Media are made from Virgin HDPE with a 79-hole design and >500 m²/m³ surface area. This allows faster biofilm growth, high treatment capacity, and long service life. Quick start-up within 3–15 days ensures minimal downtime and steady results even under load changes.
Whether upgrading an existing plant, building new facilities, or improving aquaculture systems, our MBBR Media delivers lower maintenance, reduced sludge build-up, and cost-effective operation. Choosing Vasu Pharmatech means cleaner water, sustainable treatment, and technology that works reliably for years.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana