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Moving Bed Bio Media
SPECIFICATION
Size
12 x 25 mm & 4x25 mm
NO. OF HOLES
19 & 79
SURFACE AREA
>6OO m²/m³ & >16OO m²/m³
DENSITY
0.94 - 0.96 gm/cm³
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
vasu pharmatech
Moving Bed Bio Media: A Breakthrough in Wastewater Treatment
In the field of water purification and treatment, achieving high performance, long-term reliability, and flexible design is essential. One advanced approach that addresses all these requirements involves the use of specialized carrier elements designed to enhance biological processing. This method has significantly transformed the way municipalities and industrial facilities handle both domestic sewage and manufacturing effluents.
At Vasu Pharmatech, we provide high-quality treatment components crafted to offer superior operational output, extended lifespan, and economic viability.
In the content below, we will explore how this technology works, the distinctive features of our product, detailed specifications, its key advantages, and the real-world challenges it helps resolve.
What is Moving Bed Bio Media?
This innovative solution involves the use of specially engineered plastic elements that serve as carriers for beneficial microorganisms within a biological treatment system. These carriers are designed to provide a significantly large surface area, allowing a dense population of microbes to thrive and grow. As wastewater flows through the system, these microorganisms break down and consume organic matter, converting it into simpler, less harmful substances through natural biological processes.
The carriers are kept in constant motion within the treatment tank by aeration or mechanical agitation, which ensures uniform distribution, prevents clogging, and maintains continuous contact between the wastewater and active biofilm. This movement also helps in naturally sloughing off excess biological growth, keeping the microbial layer healthy and effective.
Due to its efficiency and simplicity, this method has gained widespread acceptance in a variety of treatment scenarios. It is now commonly implemented in both municipal infrastructure and industrial facilities to improve the quality of discharged water, reduce environmental impact, and comply with regulatory standards.
Working
How Does a Moving Bed Bio Reactor (MBBR) Work?
A Moving Bed Bio Reactor works by suspending the bio media in a tank where wastewater flows through. Here’s how the process works:
- Wastewater enters the reactor, carrying organic pollutants.
- MBBR Media float freely and continuously move in the water due to aeration or mechanical mixing.
- Microorganisms grow on the surface of the bio media, forming a biofilm.
- These microbes consume and degrade the organic pollutants in the water.
- The treated water flows out, while the bio media stays in the tank for continuous operation.
This method provides high treatment efficiency in a small space, making it ideal for both new and existing wastewater treatment plants.
Benefits
Technical Specifications of Vasu Pharmatech’s MBBR Media
The quality of the media used in an MBBR reactor plays a vital role in overall performance. Vasu Pharmatech manufactures premium MBBR carrier media with precise design and durability.
| Specification | Size 12 x 25 mm | Size 4 x 25 mm |
|---|---|---|
| Number of Holes | 19 | 79 |
| Surface Area | >600 m²/m³ | >1600 m²/m³ |
| Density | 0.94 – 0.96 gm/cm³ | 0.94 – 0.96 gm/cm³ |
| Dosing Ratio | 15% – 65% | 15% – 65% |
| Membrane Forming Time | 3 – 15 days | 3 – 15 days |
| Material (MOC) | Virgin HDPE | Virgin HDPE |
These specifications ensure:
- Large surface area for microbial growth.
- Durability due to high-grade Virgin HDPE.
- Quick start-up, as biofilm forms within days.
- Flexibility in dosing ratios, depending on wastewater load.
Applications of MBBR Media
The Moving Bed Bio Reactor process is adaptable across many sectors. Some common applications include:
- Municipal Sewage Treatment Plants (STPs)
- Effluent Treatment Plants (ETPs)
- Food & Beverage Industry
- Textile and Dye Wastewater Treatment
- Pharmaceutical and Chemical Industry
- Hotels, Hospitals, and Commercial Complexes
Why Choose
MBBR Media vs. Other Treatment Technologies
| Feature | MBBR Media | Activated Sludge | Trickling Filters |
|---|---|---|---|
| Space Requirement | Low | High | Medium |
| Biomass Retention | High | Low | Medium |
| Sludge Production | Low | High | Medium |
| Operational Complexity | Low | Medium | High |
| Energy Consumption | Medium | High | Low |
| Start-Up Time | Fast | Slow | Slow |
This comparison shows why more facilities are adopting Moving Bed Bio Media as a reliable, scalable, and efficient wastewater treatment method.
Vasu Pharmatech: Your Trusted MBBR Media Manufacturer
At Vasu Pharmatech, we understand that every drop of water counts. That’s why our Moving Bed Bio Media is not just a product—it’s a solution engineered for performance.
We focus on:
- Precision Manufacturing using Virgin HDPE
- Custom sizes and dosing ratios based on client needs
- Bulk availability and reliable delivery
- Technical support for plant design and media loading
Whether you’re setting up a new Moving Bed Bio Reactor or upgrading an existing one, we offer full-cycle support from consultation to installation.
Key Considerations While Selecting MBBR Filter Media
Before finalizing your MBBR media, keep the following factors in mind:
- Surface Area: Higher surface area means more microbial activity.
- Material Quality: Virgin HDPE is preferred for durability.
- Media Shape & Design: Proper hole configuration (like our 19-hole design) ensures better fluid dynamics.
- Density: Should be between 0.94 – 0.96 gm/cm³ for optimal suspension.
- Dosing Ratio: Must match your reactor size and treatment load (we offer 15–65%).
Installation & Operational Tips
To ensure your treatment system runs at peak efficiency, it’s important to follow a few essential operational guidelines:
- Maintain consistent aeration levels throughout the tank to keep the media in constant motion. This prevents clumping, promotes even biofilm development, and supports oxygen transfer for aerobic microbial activity.
- Monitor and control the temperature and pH levels within the system. Stable environmental conditions help beneficial microorganisms grow faster and attach more effectively to the surface of the media.
- Periodically inspect the biofilm thickness on the media. Excessive buildup can reduce treatment efficiency, while inadequate biofilm may indicate poor microbial growth. A balanced thickness ensures optimal biological performance.
- Introduce media gradually into the system, starting with a loading ratio of around 15% and increasing it in phases up to 65% as microbial populations establish and stabilize. This staged approach allows the system to adapt smoothly without overwhelming the biological ecosystem.
Environmental Benefits of Using MBBR Media
Beyond operational efficiency, Moving Bed Bio Media contributes significantly to environmental sustainability:
- Reduced Energy Usage: Due to self-regulating biofilm and lower sludge production, MBBR systems consume less energy compared to traditional systems.
- Lower Sludge Generation: With better microbial digestion, less waste sludge is produced, reducing disposal needs and environmental impact.
- Improved Effluent Quality: MBBR-treated water meets strict discharge standards, reducing pollution in natural water bodies.
- Support for Circular Economy: The treated water can be reused in gardening, cooling towers, or industrial processes, conserving freshwater resources.
By choosing MBBR Filter Media, industries not only save costs but also fulfill environmental compliance and sustainability goals.
Conclusion
Our advanced treatment solution has been successfully implemented across a wide range of applications in India, including both city-based sewage treatment facilities and heavy-duty industrial effluent management systems. Each project comes with its own set of challenges and technical requirements, which is why we prioritize customization in our offerings. We provide flexible options for dosing ratios and carrier configurations to align perfectly with the operational goals and infrastructure of each client’s setup.
Engineered with an exceptionally high specific surface area exceeding 500 square meters per cubic meter, our product enables accelerated biological activity and promotes the rapid decomposition of organic contaminants. By merging scientific research with high-precision production techniques, our team delivers a solution that performs reliably under variable flow conditions and changing wastewater characteristics.
In today’s era of tightening environmental standards and regulatory frameworks, adopting a solution that is adaptable and environmentally conscious has never been more important. Our offering not only meets these expectations but also supports long-term sustainability through reduced operational stress, lower maintenance requirements, and enhanced treatment output.
Trusted by a growing network of environmental engineers, project consultants, infrastructure planners, and plant supervisors, our system is recognized for delivering consistent, high-quality performance regardless of industry or plant scale.
FAQ
Moving Bed Bio Media is a specialized plastic carrier used in Moving Bed Biofilm Reactor (MBBR) systems. It provides a large surface area for biofilm (microbial growth) that helps break down organic pollutants in wastewater. The media floats freely and moves continuously with aeration, ensuring constant biological activity and efficient water treatment.
MBBR Media offers several advantages over traditional methods like activated sludge. It requires less space, generates minimal sludge, supports higher microbial load, and has lower maintenance costs. The self-cleaning mechanism of moving media ensures consistent treatment without frequent intervention.
The dosing ratio typically ranges from 15% to 65% of the tank volume, depending on the treatment load and reactor design. At Vasu Pharmatech, we help clients choose the correct dosing based on their system’s capacity and performance goals.
The biofilm formation time (also known as membrane forming time) ranges from 3 to 15 days. This period may vary based on temperature, organic load, and environmental conditions. Vasu Pharmatech’s media is optimized to support fast and stable microbial growth.
Our MBBR Filter Media is made from virgin HDPE (High-Density Polyethylene). This material ensures high durability, chemical resistance, long service life, and optimal buoyancy for effective suspension in the bioreactor.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana
