Vasu Pharmatech

Tube Deck Media

SPECIFICATION
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PLAN SETTLING AREA

60° SLOPE : 11 m2/ m3
50° SLOPE : 13 m2/m3

CROSS SECTIONAL AREA

120 mm X 44 mm

MOC / COLOUR

Pvc / Black

HYDRAULIC RADIUS

15 mm

THICKNESSES

1 mm ± .01 mm

FITTING ARRANGEMENT

Tongue & Groove

MAX. CONTINUOUS OPERATlNG TEMP.

55° C

overview

Tube Deck Media

In modern water and wastewater treatment plants, tube deck media has become one of the most reliable and cost-effective solutions for settling suspended particles. The design, efficiency, and technical specifications of tube deck media make it a preferred choice for engineers, contractors, and municipal projects across India and abroad. Among leading suppliers, Vasu Pharmatech has established itself as a trusted name for delivering durable and high-performance tube settler media in Delhi and beyond.

This guide provides an in-depth explanation of tube deck media, its types, applications, benefits, technical features, and why choosing the right supplier is crucial for long-term performance.

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What is Tube Deck Media?

Tube deck media, also referred to as tube settler media, is a modular arrangement of PVC tubes or channels placed at an inclined angle inside a sedimentation tank. Its purpose is to increase the settling surface area, allowing suspended solids to settle faster and more efficiently.

Instead of relying on large clarifiers or tanks, tube deck media increases the settling capacity within the same footprint. By introducing inclined channels, the travel distance of particles is reduced, and solids can settle at the bottom quickly.

This makes tube deck settler media an essential technology for:

  • Drinking water treatment plants
  • Wastewater treatment plants (STPs and ETPs)
  • Industrial process water treatment
  • Municipal projects
Applications

How Tube Deck Media Works

The functioning of tube deck media is based on simple yet effective hydraulic principles.

  • Water enters the sedimentation tank where tube deck media is installed.
  • The inclined tubes or channels provide a larger plan settling area compared to plain basins.
  • Suspended particles settle on the surfaces of the media.
  • As the solids accumulate, they slide down the inclined channels to the bottom.
  • Clear water rises upward and exits the tank.

The result is efficient clarification in a smaller tank, saving space, cost, and maintenance.

Benefits

Types of Tube Deck Media

Tube deck media is available in different shapes, configurations, and materials depending on the application. Below are the main types:

1. PVC Tube Deck Media
  • Made from strong and lightweight PVC material.
  • Resistant to corrosion and chemicals.
  • Commonly used in both municipal and industrial applications.
2. Polypropylene Tube Settler Media
  • Higher chemical resistance compared to PVC.
  • Ideal for industrial effluents with aggressive chemicals.
  • Long life span and stable at higher operating temperatures.
3. Hexagonal Tube Deck Media
  • Honeycomb structure improves settling efficiency.
  • Provides uniform distribution of water flow.
  • Compact design suitable for space-constrained projects.
4. Inclined Plate or Lamella Media
  • Plates placed at a fixed angle (50°–60°).
  • Offers the highest settling efficiency in smaller tank volumes.
  • Widely used in modern treatment plants.

Technical Specifications of Vasu Pharmatech Tube Deck Media

The technical data is one of the most important aspects when evaluating tube deck media. Here are the detailed specifications for the product supplied by Vasu Pharmatech:

SpecificationDetails
Plan Settling Area (60°)11 m²/m³
Plan Settling Area (50°)13 m²/m³
Cross Sectional Area120 mm x 44 mm
Material of ConstructionPVC
ColourBlack
Hydraulic Radius15 mm
Thickness1 mm ± 0.01 mm
Fitting ArrangementTongue & Groove
Max. Operating Temperature55° C

These specifications ensure that the tube deck media price offered by Vasu Pharmatech provides excellent value, as the product is durable, efficient, and suitable for both municipal and industrial applications.

tube settler media

Applications of Tube Deck Media

Tube deck media is versatile and is widely used in different sectors. Below are some of the key applications:

1. Drinking Water Treatment Plants
  • Used for primary clarification.
  • Removes sand, silt, and suspended particles.
  • Ensures safe water output for distribution.
2. Sewage Treatment Plants (STPs)
  • Handles large volumes of municipal sewage.
  • Improves sedimentation efficiency.
  • Reduces load on biological treatment units.
3. Effluent Treatment Plants (ETPs)
  • Treats wastewater from industries like textiles, pharmaceuticals, and chemicals.
  • Handles high suspended solids and toxic particles.
  • Prepares water for further treatment or safe discharge.
4. Industrial Process Water
  • Ensures clean water supply for boilers, cooling towers, and manufacturing.
  • Prevents scaling and equipment damage.

  • Benefits of Tube Deck Media
  • Choosing tube deck settler media provides multiple benefits for users:
  • High Efficiency: Increases settling efficiency by 3–5 times compared to conventional clarifiers.
  • Space Saving: Compact design reduces tank volume and area required.
  • Cost Effective: Lower civil construction and operational costs.
  • Durability: PVC/PP material ensures long life and minimal maintenance.
  • Easy Installation: Tongue & groove arrangement simplifies fitting.
  • Better Water Quality: Removes more solids, resulting in clear water output.
  • Flexibility: Suitable for both new projects and retrofitting existing tanks.

Tube Deck Media vs Alternatives

To understand the value of tube deck media, it is important to compare it with alternatives:

ParameterTube Deck MediaConventional Settling TankMechanical Clarifier
Settling EfficiencyHighMediumHigh
Space RequirementLowHighMedium
Installation CostLowHighVery High
MaintenanceLowLowHigh
DurabilityHighMediumMedium

Clearly, tube deck settler media offers the best balance between efficiency, cost, and durability.

Factors Affecting Tube Deck Media Price

The tube deck media price depends on multiple factors:

  1. Material of Construction (PVC vs PP): PP is usually more expensive.
  2. Thickness: Higher thickness increases strength but also price.
  3. Slope Angle (50° vs 60°): Different designs offer different settling efficiencies.
  4. Quantity Ordered: Bulk orders reduce overall cost.
  5. Customization: Special sizes, colours, or fittings can affect pricing.

Vasu Pharmatech, being a leading tube deck media supplier in Delhi, ensures competitive pricing without compromising on quality.

Why Choose Vasu Pharmatech as Your Tube Deck Media Supplier?

When investing in water treatment equipment, reliability and long-term performance are crucial. Here’s why Vasu Pharmatech stands out:

  • Trusted Quality: Manufactured using high-grade PVC with strict quality control.
  • Technical Expertise: Backed by years of experience in water treatment equipment.
  • Customer Support: Provides complete guidance from selection to installation.
  • Competitive Pricing: Offers value-for-money solutions for municipal and industrial projects.
  • Proven Performance: Successfully installed in multiple STPs, ETPs, and WTPs across India.
  • Choosing the right supplier ensures long-term savings in operational cost and maintenance.
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Practical Example of Tube Deck Media in Action

Imagine a municipal water treatment plant that previously relied on a large settling tank of 5000 m². By installing tube deck settler media, the effective settling area increased by almost four times within the same footprint.

The results:

  • 40% reduction in suspended solids.
  • 30% savings in electricity and pumping cost.
  • 25% lower chemical usage for coagulation.

This practical example highlights how tube deck media improves both efficiency and economics.

Maintenance & Durability

While tube deck media is known for low maintenance, some best practices should be followed:

  • Periodic Cleaning: Regular flushing to prevent clogging.
  • Visual Inspection: Checking for cracks or dislocation.
  • Temperature Control: Ensuring water temperature does not exceed 55°C for PVC models.
  • Secure Fitting: Tongue & groove connections should be checked during maintenance.

Following these practices ensures a lifespan of 10–15 years depending on water quality.

Conclusion

Tube deck media is a proven, efficient, and cost-effective solution for water clarification. It increases the effective settling area, improves water quality, and reduces infrastructure costs. Whether you are designing a new treatment plant or upgrading an existing one, tube settler media is the best option.

For users looking for a reliable tube deck media supplier in Delhi, Vasu Pharmatech provides high-quality products with excellent technical specifications. Their tube deck settler media delivers durability, efficiency, and outstanding performance, making them a trusted partner in the water treatment industry.

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About The Author

Lalit Nankani
Managing Partner, Vasu Pharmatech

Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.

Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.

In-House Manufacturing Images

Tube Deck Media, Tube Settler Media, Tube Deck Media Supplier in Delhi, Tube Deck Settler Media

Q1. What is tube deck media?

Tube deck media is a modular PVC or PP structure used in water treatment plants to increase settling efficiency of suspended particles.

Both terms are often used interchangeably, but tube deck media generally refers to the modular inclined structure, while tube settler media highlights its settling application.

It is used in water treatment plants, sewage treatment plants, effluent treatment plants, and industrial process water systems.

Tube deck media is commonly designed at a 50° or 60° slope, which improves settling performance.

Most commonly, it is made from PVC (black) or Polypropylene (PP) depending on chemical and temperature resistance needs.

The hydraulic radius is 15 mm, ensuring efficient sedimentation.

The thickness is typically 1 mm ± 0.01 mm, which provides strength and durability.

The maximum continuous operating temperature is 55°C.

It uses a tongue & groove fitting arrangement, making installation quick and secure.

Benefits include higher settling efficiency, reduced tank size, lower costs, better water quality, and minimal maintenance.

It increases the effective settling area, allowing suspended solids to settle faster, which improves clarity and reduces treatment load.

With proper maintenance, tube deck media can last 10–15 years.

Yes, especially when made with PP material, which resists harsh chemicals found in industrial effluents.

  • 60° slope: 11 m²/m³

  • 50° slope: 13 m²/m³

It increases settling capacity within the same tank, reducing the need for large clarifiers.

The tube deck media price depends on thickness, material, slope angle, and order quantity. Contact suppliers like Vasu Pharmatech for the best rates.

Industries include textiles, pharmaceuticals, food processing, chemicals, and municipal corporations.

Yes, it can be easily added to existing tanks to improve performance without large civil modifications.

Because they provide durable products, competitive pricing, strong technical specifications, and excellent customer support.

Regular inspection and periodic flushing are recommended to prevent clogging and ensure long-term efficiency.

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testimonials

What Our Clients Say About Us

Rohit Mehra

Delhi

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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.

Sunita Rani

Ahmedabad

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Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.

Anil Kapoor

Kolkata

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Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.

Deepak Singh

Mumbai

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MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.

Meera Joshi

Chennai

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Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.

Suresh Kumar

Delhi

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FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.

Priya Sharma

Hyderabad

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Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.

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Gujarat

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Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.

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Kerala

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Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.

Rohit Mehra

Delhi

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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.

Sunita Rani

Ahmedabad

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Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.

Anil Kapoor

Kolkata

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Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.

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Rajasthan

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PVC Tube Settler ka quality imported jaisa hi hai, aur delivery bhi time pe.

Sandeep Malhotra

Punjab

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MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.

Anjali Verma

Delhi

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Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.

Mohit Gupta

Ahmedabad

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Tube Diffuser ka material strong hai aur price market se kaafi better mila.

Kiran Bansal

Kolkata

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Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.

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Bangalore

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MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.

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Amritsar

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EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.

Ashok Jain

Surat

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Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.

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Delhi

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Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.

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Kanpur

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Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.

Imran Ali

Lucknow

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FAB Media ka flow aur treatment efficiency dono hi best hai.

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Mumbai

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MBBR Wastewater Treatment project me inki products use karke results amazing aaye.

Abhishek Tiwari

Indore

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Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.

Geeta Rathi

Delhi

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Inka Clear PP Tube Settler STP ke liye perfect fit raha.

Manoj Patel

Ahmedabad

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Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.

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Delhi

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Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.

Farhan Sheikh

Jaipur

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Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.

Kavita Nair

Kerala

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FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.

Ravi Bansal

Delhi

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Tube Settler Media ka installation unke team ne jaldi complete kar diya.

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Tamil Nadu

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Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.

Neha Sharma

Hyderabad

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MBBR Bio Media ka price market competitive hai aur quality high.

Rajiv Kumar

Gujarat

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Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.

Tina Arora

Delhi

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Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.

Mohammed Asif

Kolkata

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Tube Deck Settler ka design compact hai aur space saving solution diya.

Yogesh Patel

Rajkot

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Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.

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Surat

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FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.

Anand Krishnan

Bangalore

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Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.

Kiran Thapa

Siliguri

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Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.

Aarti Verma

Delhi

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The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.

Mahesh Yadav

Haryana

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Their FAB Reactor system is compact and provides excellent biological treatment.

Ritika Sharma

Pune

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We received PVC Tube Settler Media, and the quality exceeded our expectations.

Saurabh Goyal

Jaipur

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The Automatic Filter Press has saved us both time and manpower – very satisfied.

Divya Nair

Kochi

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Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.

Pankaj Mishra

Delhi

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The Tubular Diffusers are strong, efficient, and delivered on time.

Ramesh Bhatt

Uttarakhand

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Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.

Harshita Soni

Noida

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Their MBBR Bio Media is competitively priced yet offers premium performance.

Anwar Hussain

Ahmedabad

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The Hydraulic Filter Press is designed very well and easy to operate.

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Ludhiana

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For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.

Akhil Nair

Bangalore

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Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.

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Punjab

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Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.

Ajay Verma

Delhi

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Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.

Kunal Sharma

Delhi

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We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.

5/5
Reviews and Ratings

We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.

ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana

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