Vasu Pharmatech

office@vasupharmatech.com
+91 81096 09900
+91 81096 09900

Contact Us

+91 81096 09900

Tube Settler Media in India

SPECIFICATION
Tube Settler Media in India
PLAN SETTLING AREA

60° SLOPE : 11 m2/ m3
50° SLOPE : 13 m2/m3

CROSS SECTIONAL AREA

120 mm X 44 mm

MOC / COLOUR

Pvc / Black

HYDRAULIC RADIUS

15 mm

THICKNESSES

1 mm ± .01 mm

FITTING ARRANGEMENT

Tongue & Groove

MAX. CONTINUOUS OPERATlNG TEMP.

55° C

Get Latest Quote
overview

Tube Settler Media in India – A Simple Solution for Clean Water Treatment

In today’s world, clean water is very important. We use water every day for drinking, cooking, washing, and also in factories and farms. But water often gets dirty and polluted. It contains mud, dust, waste, and harmful particles. To make it safe, we must treat it properly. That’s where Tube Settler Media in India comes in.

Many people and industries in India are using tube settler media to treat water easily and quickly. It helps remove solid particles from water in a smart and low-cost way. If you are facing problems in treating water, this article will help you understand how tube settler media can solve them.

Tube Settler Media

What Is Tube Settler Media?

Tube settler media is a group of plastic tubes that are placed inside a water tank. These tubes are installed at an angle, usually around 60 degrees. When dirty water flows through these tubes, solid particles like mud and dust settle down faster.

These tubes are often made from PVC or other plastic materials. That’s why many people also call it PVC tube settler media.

Why Is It Used in India?

India is a big country with many people, factories, and farms. A lot of wastewater is produced every day. Many small towns and even big cities don’t have enough space or money for large water treatment systems. Tube Settler Media in India is a perfect solution for this.

It is low-cost, needs less space, and works fast. Even a small tank can treat a large amount of water when tube settler media is used inside.

Common Problems Solved by Tube Settler Media

Let’s talk about the real issues many users face:

  • Problem 1: Not enough space to build large water tanks.

  • Problem 2: Water is not becoming clean fast enough.

  • Problem 3: Traditional water systems are too costly.

  • Problem 4: Hard to maintain large treatment plants.

  • Problem 5: Need for low-energy, easy-to-use systems.

Tube settler media installation solves all these problems. It is perfect for both small and large water treatment needs.

Types of Tube Settler Media

There are different types of tube settler media based on size, shape, and use. Below is a simple table that shows some common types:

Type of MediaMaterialUse CaseLocation Popularity
Hexagonal Tube MediaPVCFor fast solid separationCommon across India
PVC Tube Settler MediaPVCSmall and medium treatment tanksUsed widely in Mumbai
Tube Deck MediaPP/PVCLarge-scale treatment plantsUsed in big cities
Custom Size Tube MediaPVC/PPFor special tank designsIndustrial zones

Benefits of Using Tube Settler Media in India

There are many reasons why more and more treatment plants are using tube deck media in India:

  1. Saves Space: You can clean more water in less space.

  2. Low Cost: Cheaper than traditional sedimentation tanks.

  3. Easy to Install: You don’t need big machines or high skills.

  4. Works Fast: Speeds up the process of cleaning dirty water.

  5. Lightweight: Made from plastic, so easy to carry and move.

  6. Long Life: Made from high-quality PVC or PP.

  7. Low Maintenance: Doesn’t get damaged easily.

  8. Custom Sizes Available: Can be made to fit your tank size.

tube settler media

Where Can Tube Settler Media Be Used?

Tube Settler Media in India is useful in many places. Below are some examples where this media helps:

  • Municipal Water Plants: To clean water before sending it to homes.
  • Sewage Treatment Plants (STPs): To remove waste from used water.
  • Industrial Effluent Treatment Plants (ETPs): To treat factory waste water.
  • Food and Dairy Plants: To clean wastewater from milk and food processing.
  • Chemical Factories: To settle down harmful particles in water.
  • Rainwater Harvesting Systems: To remove dust and dirt from collected rainwater.
  • Agricultural Farms: To clean water before reuse.

Why Is PVC Tube Settler Media Popular in Mumbai?

PVC tube settler media in Mumbai is very popular because:

  • The city has many industries.
  • Space is limited, so compact systems are needed.
  • PVC media works well in Mumbai’s climate.
  • Quick delivery and local availability make it a favorite.

Tube Settler Media Manufacturer in India – Choosing the Right One

If you are looking for a tube settler media manufacturer in India, don’t just go for the cheapest option. Look for a manufacturer who:

  • Has experience in making PVC and PP media.
  • Offers full support from design to delivery.
  • Provides quality checks and lab testing.
  • Can also help in tube settler media installation.

A good manufacturer will not only give you a product but also guide you on how to use it, clean it, and make it last longer.

Installation – Step-by-Step Guide

Tube Settler Media Installation is simple and doesn’t need special tools. Here’s how it is done:

  1. Tank Cleaning: Clean the inside of the tank fully.
  2. Assembly: Put the tubes together to form a pack.
  3. Positioning: Place the media at a 60-degree angle inside the tank.
  4. Fixing: Use clamps or frames to fix it in place.
  5. Testing: Fill the tank with water and check if it’s working.

This setup works best when the flow of water is slow and steady.

Maintenance Tips for Long Life

To keep your tube deck media in India working well for years, follow these tips:

  • Regular Cleaning: Wash the tubes once every few months.
  • Inspect for Damage: Check for cracks or broken parts.
  • Avoid Heavy Pressure: Don’t let heavy water pressure damage the setup.
  • Keep Records: Note the last cleaning date and plan the next one.

This simple care routine will make your system last much longer.

Tube Deck Settler Media

Conclusion

If you are struggling with dirty water and don’t want to spend too much money or space, Tube Settler Media in India is a smart and simple solution. It works fast, needs less maintenance, and fits easily in small or large water tanks. Whether you are setting up a new water treatment plant or upgrading an old one, this media will help you save time, money, and effort.

Many people in cities like Mumbai already use PVC tube settler media in their treatment systems. It is trusted by both industries and government bodies. From tube settler media installation to daily use, everything is easy and user-friendly.

Make sure to choose a trusted tube settler media manufacturer in India who provides quality materials and support. A well-installed and well-maintained system will last for years and give clean water every day.

In the end, using tube deck media in India is not just about cleaning water — it’s about building a better, cleaner future for everyone.

In-House Manufacturing Images

Tube Deck Media

★★★★★ 5/5
Reviews and Ratings

We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.

ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana

Tube Settler Media in India, tube settler media manufacturer in india, tube settler media installation, pvc tube settler media in mumbai​, Tube Deck Media in India

Tube Settler Media in India

SPECIFICATION
EPDM Fine Bubble Diffuser Price
SIZES

63 X 620, 63 X 1020, 90 X 1020 mm

SUPPORT PIPE OD

63, 90 mm

MEMBRANE ID

63, 90 mm

MOC OF MEMBRANE

EPDM/SILICONE

AIR FLOW RANGE

2-7.5, 2-10, 3-15 m³/hr

BUBBLE SIZE

0.8 - 1.9 mm

max pressure allowed

1.5 kg/cm³

Get Latest Quote
overview

Tube Settler Media in India – A Complete Guide by Vasu Pharmatech

In today’s world, clean water is a basic need and an essential part of industrial and municipal systems. However, achieving efficient and cost-effective water treatment remains a challenge. That’s where Tube Settler Media in India becomes a reliable solution. At Vasu Pharmatech, we help industries and municipalities with superior tube settler systems that solve common water treatment problems. In this article, we’ll explain everything about tube settler media, their types, uses, installation, benefits, and how Vasu Pharmatech stands out as a trusted manufacturer in India.

Fine Bubble Diffuser

Types Of Fine Bubble Diffusers

EPDM Fine Bubble Diffuser
silicon fine bubble diffuser

What is Tube Settler Media?

Tube Settler Media is a set of inclined tubes or plates arranged in a specific way to increase the surface area for sedimentation. It helps suspended solids settle faster at the bottom of sedimentation tanks, thereby increasing the efficiency of water treatment plants.

The media works by slowing down the flow of water and allowing particles to settle by gravity. This method is used in both wastewater and water treatment plants to improve performance without increasing the size of the treatment tanks. Compared to conventional clarifiers, tube settler media can enhance the sedimentation rate by up to 80%, making it ideal for modern treatment systems.

Why is Tube Settler Media Needed in India?

India faces many challenges related to water treatment due to rapid urbanization, high industrial discharge, limited infrastructure, and increasing demand for clean water. The country is witnessing rising pollution levels in rivers, lakes, and other water sources, causing a serious threat to human health and the environment. Water bodies are receiving more untreated sewage and industrial effluent than ever before.

Municipal bodies and industries often struggle with outdated water treatment technology that cannot keep up with the load. Upgrading existing infrastructure or building new large-scale systems can be costly and space-consuming. That’s where tube settler media proves useful—it provides an efficient, space-saving, and cost-effective way to improve the performance of sedimentation tanks.

Tube settlers are suitable for various applications, including municipal sewage treatment, industrial effluent treatment, drinking water purification, and river water clarification. Their flexibility and ease of use make them ideal for both existing plants and new installations.

Key Features

Benefits of Tube Settler Media

Tube settler media enhances the sedimentation process by offering a greater surface area in a compact volume. Here are some of the most significant benefits:

FeatureBenefit
High Surface AreaIncreases sedimentation rate without expanding tank size
Modular DesignEasy to transport and install even in difficult locations
Space EfficientAllows for more capacity in the same footprint
Low MaintenanceMinimal clogging and easy to clean
Cost SavingReduces capital investment and long-term operational costs
Versatile UseSuitable for both municipal and industrial sectors

Types of Tube Settler Media

At Vasu Pharmatech, we offer multiple types of tube settler media to suit different applications and environments.

1. PVC Tube Settler Media

Made from Polyvinyl Chloride, these are lightweight, corrosion-resistant, and ideal for standard treatment plants. PVC tube settler media is especially popular due to its durability and cost-effectiveness. These units are commonly used in cities like Mumbai where space is limited and installation needs to be fast.

2. PP Tube Settler Media

Polypropylene media is more suitable for chemically aggressive environments. It performs well in high-temperature and corrosive settings, making it ideal for many industrial applications. It is stronger than PVC and preferred where longevity under tough conditions is essential.

3. Customized Tube Deck Media

Also known as Tube Deck Media in India, this type is tailored for installations where specific dimensions or flow patterns are required. These media systems can be manufactured in different shapes and angles, depending on the tank’s geometry and the type of particles to be removed.

 

Tube Settler Media Installation – Process and Considerations

Proper tube settler media installation is crucial to achieve long-lasting and effective results. At Vasu Pharmatech, we guide clients through every step of the installation process. First, we conduct a detailed site inspection to understand the specific requirements. Based on the tank size, flow rate, and quality of water, we suggest the best media type.

After this, our design team prepares a customized layout that fits perfectly into the existing tank or the new setup. The modules are pre-fabricated and assembled on-site. Since they are lightweight, installation is quick and does not require heavy equipment. Our technical experts ensure each unit is installed securely and aligned for maximum efficiency.

Maintenance is easy—occasional flushing and cleaning are usually enough to maintain performance. Compared to other systems, tube settlers require very little manual intervention.

Addressing Common User Problems

Many users experience recurring issues with their existing water treatment systems. Here’s how our solutions make a difference.

One of the most common issues is poor settling performance. When suspended solids are not removed efficiently, the downstream treatment units become overloaded. This leads to increased energy usage, more frequent chemical dosing, and higher sludge handling costs. Our tube settler media speeds up particle settling, reducing these burdens.

Another problem is space limitation. Many treatment facilities in urban or semi-urban areas do not have space to build larger clarifiers. Since our systems use vertical space effectively, they are perfect for retrofit projects where expansion isn’t an option.

Frequent maintenance and system downtime are also concerns for plant operators. Our media modules are designed to minimize clogging, and when maintenance is needed, it can be performed without dismantling the entire system.

Lastly, the high cost of upgrading a facility often stops users from improving their systems. Tube settler media offers a cost-efficient solution that delivers performance improvements without the need for major structural changes.

Selecting the Right Tube Settler Media in India

Choosing the right media involves evaluating several factors:

The quality of the water being treated is critical. Industrial wastewater that contains chemicals and oils may require PP-based media, while municipal or drinking water treatment plants can use PVC. Tank size and flow rates must also be considered to ensure the modules are properly sized and the system doesn’t become overloaded.

Budget also plays a role, and at Vasu Pharmatech, we work with our clients to find the most affordable and efficient option without compromising on quality. For customers in cities like Mumbai where space is at a premium, our PVC tube settler media offers excellent performance at an affordable cost.

Why Vasu Pharmatech is the Preferred Tube Settler Media Manufacturer in India

At Vasu Pharmatech, we have established ourselves as a reliable and innovative tube settler media manufacturer in India. Our products are made from high-quality raw materials and undergo strict quality control. We serve industries across the country, offering tailored solutions that meet the exact requirements of each client.

Our strengths lie in our deep understanding of customer problems, our engineering excellence, and our after-sales support. Clients trust us for both supply and tube settler media installation. Whether you need standard modules or fully customized designs, we provide complete end-to-end solutions.

We supply to all regions including industrial hubs and urban municipalities. Our tube settler systems are already in use in cities such as Mumbai, Delhi, Chennai, and across Gujarat, serving a wide range of industries.

Environmental and Operational Advantages

Besides technical performance, tube settler media offers significant environmental benefits. By improving the sedimentation process, our media systems reduce the load on downstream filters and sludge handling units. This leads to less energy consumption and lower use of treatment chemicals.

Reducing sludge generation also means fewer environmental risks and lower disposal costs. These advantages support sustainability and are in line with national goals for clean and efficient water management. Our solutions help clients meet regulatory standards while operating more efficiently.

Industries We Serve

We cater to a broad spectrum of industries including municipal water boards, food processing, textiles, pharmaceuticals, power generation, and infrastructure development. Our solutions are customized to meet the specific needs of each sector, ensuring that every project we undertake delivers optimal performance.

Conclusion

With water quality and scarcity becoming more serious concerns across the country, the need for smart and efficient treatment solutions is greater than ever. Tube Settler Media in India offers a reliable and affordable way to improve water and wastewater treatment systems without major investments in new infrastructure.

Vasu Pharmatech continues to lead the way in delivering high-quality, user-focused solutions. As a dedicated tube settler media manufacturer in India, we remain committed to helping industries and municipalities meet their treatment goals through durable, efficient, and easy-to-use systems.

From PVC tube settler media in Mumbai to custom-designed tube deck media in India, we ensure that each product solves real problems and delivers real value.

FAQ

Tube Settler Media is used to improve sedimentation in water treatment plants. It increases the settling area within the tank, helping suspended particles to settle faster. This makes the treatment process more efficient and space-saving—especially important in Indian cities where space is limited.

If you are treating municipal or drinking water, PVC tube settler media is usually sufficient. For industries dealing with high temperatures or corrosive effluents, PP tube settler media is more suitable due to its higher chemical resistance. Vasu Pharmatech offers both options tailored to your water quality and project needs.

Tube settler media installation includes site inspection, selecting the correct type of media, and placing pre-fabricated modules into the tank. At Vasu Pharmatech, our experts handle the entire process, ensuring quick setup and alignment for maximum performance with minimal disruption.

Yes. One of the biggest advantages of tube deck media in India is its suitability for retrofitting old treatment plants. It works within existing tanks, saving space and cost. Our customized solutions at Vasu Pharmatech help enhance efficiency without requiring new infrastructure.

Vasu Pharmatech is known for its quality products, custom solutions, and user-centric approach. We supply reliable and efficient systems for clients across India—from PVC tube settler media in Mumbai to tailored designs in Gujarat and Delhi. Our commitment to performance and support sets us apart.

In-house Manufacturing Images
★★★★★ 5/5
Reviews and Ratings

We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.

ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana

Request A Quote