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Tube Settler Media
SPECIFICATION
PLAN SETTLING AREA
60° SLOPE : 11 m2/ m3
50° SLOPE : 13 m2/m3
CROSS SECTIONAL AREA
120 mm X 44 mm
MOC / COLOUR
Pvc / Black
HYDRAULIC RADIUS
15 mm
THICKNESSES
1 mm ± .01 mm
FITTING ARRANGEMENT
Tongue & Groove
MAX. CONTINUOUS OPERATlNG TEMP.
55° C
overview
Tube Settler Media: A Smarter Solution for Faster and Efficient Clarification
If you’re working in the water or wastewater treatment industry, you already know how critical clarification is to your process. Whether it’s for a municipal project, an industrial effluent treatment plant, or a sewage facility, efficient solid-liquid separation is a must.
This is where Tube Settler Media comes in. It’s not just a component — it’s a game-changer.
At Vasu Pharmatech, we manufacture high-quality Tube Settler Media designed to improve your treatment process, save space, and reduce operational costs. In this guide, we’ll break down how it works, why it matters, and why more plant engineers are turning to tube deck settler media as their go-to solution.
What is Tube Settler Media?
Tube Settler Media (also known as tube media or tube deck settler media) is a system of sloped tubes arranged in a specific configuration to improve the sedimentation process in clarifiers and settling tanks.
The concept is simple but effective — instead of allowing solids to settle in a large open basin, the water passes through many narrow, slanted tubes. These tubes shorten the settling path and provide more surface area per cubic meter, which means suspended solids settle out faster and more efficiently.
Why Use Tube Settler Media in Clarification Systems?
Common Problems Faced by Treatment Plants:
- Large space is needed for tanks to work properly
- The settling process takes too much time
- The water isn’t clean enough due to tiny particles staying suspended
How This Product Helps:
- Helps particles settle faster without making tanks bigger
- Saves time by speeding up the settling process
- Makes the water clearer
- Reduces pressure on filters and other systems that come next
- Can be used in both new setups and older ones needing improvement
How Does Tube Deck Settler Media Work?
How It Works – Step by Step:
- Water enters the tank or clarifier.
- It moves upward through slanted channels arranged at an angle (usually 50° or 60°).
- Tiny particles in the water settle on the sloped surfaces inside these channels.
- Because of the angle and gravity, the settled particles slide down to the bottom.
- Clean water rises to the top and moves out of the system.
- The collected sludge at the bottom is removed separately.
- This system increases the number of surfaces where particles can settle, allowing faster and more efficient separation — even in smaller tanks.
Applications of Tube Settler Media
Tube settler media is used in a wide range of treatment applications, including:
- Municipal Water Treatment Plants (WTPs)
- Sewage Treatment Plants (STPs)
- Effluent Treatment Plants (ETPs)
- Power Plant Clarifiers
- Cooling Tower Water Settling Systems
- Chemical Industry Wastewater
Whether it’s drinking water or industrial wastewater, if suspended solids are a concern, tube media provides a reliable solution.
Technical Specifications of Vasu Pharmatech Tube Settler Media
Here’s a detailed breakdown of the specs for our tube media:
| Specification | Details |
|---|---|
| Plan Settling Area (60° Slope) | 11 m²/m³ |
| Plan Settling Area (50° Slope) | 13 m²/m³ |
| Cross Sectional Area | 120 mm x 44 mm |
| Material (MOC) | PVC / Black |
| Hydraulic Radius | 15 mm |
| Thickness | 1 mm ± 0.01 mm |
| Fitting Arrangement | Tongue & Groove |
| Max Continuous Operating Temp. | 55°C |
These features are designed to ensure high performance, durability, and ease of installation — even under tough operating conditions.
Tube Settler Media Price – What to Expect
When evaluating tube settler media pricing, here are some factors to consider:
- Material quality (PVC is standard; color, thickness can vary)
- Volume of order (bulk discounts available)
- Tube angle (50° vs 60°) and dimensions
- Installation support and delivery location
- Customization needs
At Vasu Pharmatech, we offer competitive prices with no compromise on quality. Whether you need a few modules or a full system, we deliver across India — including major hubs like Mumbai, where demand for reliable manufacturers is growing.
Tube Settler Media Manufacturer in India – Why Choose Us?
As a trusted tube settler media manufacturer in India, Vasu Pharmatech combines industry expertise with engineering precision. Here’s what sets us apart:
- In-house manufacturing for strict quality control
- Fast, PAN-India delivery, including tier-1 cities like Mumbai
- Experienced technical support for selection, sizing, and installation
- Custom designs available for unique clarifier dimensions
- Field-tested durability — our media works in real, demanding plant conditions
We’re not just sellers — we’re solution providers.
Installation Process: Simple, Modular, Efficient
Our tube settler media comes with tongue & groove fittings, making installation quick and secure. Most units are modular, so they’re easy to handle on-site.
Steps Involved:
- Measure tank size and flow rate.
- Select tube configuration and slope (50° or 60°).
- Assemble media modules outside the tank.
- Slide them into place inside the clarifier.
- Fix to support frames if required.
- Run a performance check after system startup.
No heavy equipment is needed. Our team is available to support or supervise if necessary.
Maintenance Tips for Long-Term Performance
Tube settler media is low-maintenance, but not maintenance-free. Here’s how to keep it running optimally:
- Flush with clean water occasionally to remove dirt or algae
- Inspect for blockages during shutdown periods
- Avoid chemicals that may exceed the 55°C tolerance
- Check fittings annually to ensure structural stability
With proper care, tube media typically lasts 8 to 10 years — a long-term return on your investment.
Conclusion
In today’s highly competitive water treatment sector, where every decision affects performance, cost control, and regulatory compliance, choosing the right solution is critical. One of the most effective upgrades available for improving sedimentation systems involves using advanced flow optimization structures. These structures provide a practical and reliable way to enhance existing systems or form the foundation of new installations.
Whether you’re in the process of designing a new facility or upgrading an aging one, the right modular components can make a major difference. They help achieve better settling performance, increase operational capacity, reduce the overall footprint of the tank, and improve the quality of treated water — all without requiring massive structural changes. These improvements translate directly into faster processing, better downstream performance, and greater efficiency across the board.
At Vasu Pharmatech, we go beyond simply supplying materials. We work as an active partner throughout your process — from the early design phase and component selection to final implementation. Our focus is not just on parts, but on long-term performance. We ensure that every solution we provide fits your specific plant requirements, maximizes operational life, and supports consistent quality over time.
With years of industry insight and a strong commitment to continuous improvement, our team helps clients build treatment systems that are efficient, durable, and optimized for real-world conditions. Your success is our mission, and we take pride in being a trusted name in performance-driven innovation for infrastructure projects.
Both slopes are effective, but the choice depends on your application. A 50° slope offers a slightly larger settling area (13 m²/m³), while 60° provides a more compact design (11 m²/m³) that’s better for space-constrained tanks.
Tube settler media is ideal for both new and existing clarifiers. It’s often used in retrofits to improve settling performance without rebuilding tanks or adding more space.
With regular flushing and basic maintenance, high-quality PVC tube media can last 8 to 10 years or longer, depending on water quality and chemical exposure.
Not really. Tube media is low-maintenance, but you should inspect for clogging, flush periodically, and avoid exposing it to temperatures above 55°C to ensure optimal performance.
We combine in-house production, strict quality checks, and technical support with fast delivery across India — including cities like Mumbai — to ensure reliable performance and long-term value.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana