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+91 81096 09900
MBBR Media Manufacturer
SPECIFICATION
Size
12 x 25 mm & 4x25 mm
NO. OF HOLES
19 & 79
SURFACE AREA
>6OO m²/m³ & >16OO m²/m³
DENSITY
0.94 - 0.96 gm/cm³
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
vasu pharmatech
MBBR Media Manufacturer
Water scarcity and environmental pollution are two of the biggest challenges faced by industries and communities today. With cities expanding rapidly and industries producing increasing volumes of wastewater, the need for effective treatment solutions has become urgent. Among the advanced technologies available, the Moving Bed Biofilm Reactor (MBBR) process is one of the most trusted and efficient methods for sewage and effluent treatment.
At the heart of this process is the MBBR Media, a small but highly effective plastic biofilm carrier designed to provide maximum surface area for bacterial growth. Leading companies like Vasu Pharmatech have specialized in manufacturing premium quality MBBR biofilm carriers, supporting sustainable water treatment projects across India and overseas. In this article, we will explore everything you need to know about MBBR Media, including its technical specifications, types, applications, benefits, comparisons with alternatives, and why you should choose a trusted manufacturer.
What is MBBR Media?
MBBR Media is a tiny piece of engineered plastic, usually made from Virgin High-Density Polyethylene (HDPE), that supports biological growth in wastewater treatment plants. It is shaped with multiple holes and carefully designed dimensions that maximize its specific surface area. This design allows a large population of microorganisms to attach and form a biofilm.
When inserted into an aeration or biological treatment tank, the carriers move freely with the help of aerators or mixers. They provide perfect conditions for bacteria to consume organic pollutants such as BOD (Biological Oxygen Demand), COD (Chemical Oxygen Demand), and other harmful contaminants present in sewage and industrial effluents.
This technology makes MBBR Media in Delhi and other parts of India a preferred choice for modern sewage treatment plants (STPs) and effluent treatment plants (ETPs).
Technical Specifications of Vasu Pharmatech MBBR Media
The performance of MBBR Media depends on its quality and engineering design. Vasu Pharmatech, a reputed MBBR Media Manufacturer in India, ensures every piece meets high standards.
- Size: 12 x 25 mm
- No. of Holes: 19 and 79 (variants based on application)
- Surface Area: More than 500 m²/m³
- Density: 0.94 – 0.96 gm/cm³
- Dosing Ratio: 15% to 65% (depending on plant design)
- Membrane Forming Time: 3 to 15 days
- Material of Construction (MOC): Virgin HDPE
These specifications allow the media to be highly durable while maintaining excellent efficiency in different water treatment systems.
Why is MBBR Media Important in Wastewater Treatment?
Traditional wastewater treatment technologies, like the Activated Sludge Process (ASP), are bulky, costly, and require a lot of land area. The introduction of MBBR Bio Media overcomes these challenges by:
- Reducing treatment plant size requirements
- Offering faster start-up times
- Handling variable loads effectively
- Delivering higher efficiency with lower energy consumption
This makes it especially suitable for urban municipalities, small housing projects, and space-constrained industrial setups where compact but effective solutions are required.
Types of MBBR Media
There are several variations of MBBR Media available, each designed for specific applications. As a leading FAB Media Supplier in India, Vasu Pharmatech provides different options:
1. Standard MBBR Media
- Cylindrical in shape with fixed geometry
- High void ratio for efficient biofilm growth
- Suitable for small to medium sewage treatment plants
2. FAB (Fluidized Aerobic Biofilm) Media
- Specially designed for fluidized bed reactors
- Lightweight with improved aeration efficiency
- Popular for retrofitting and upgrading existing STPs|
3. Bio Pac MBBR Media
- Compact, durable media with increased microbial density
- Widely used in industries like pharmaceuticals, textiles, food processing, and chemicals
4. PP White MBBR Media
- Manufactured from Polypropylene, making it distinct from standard HDPE media
- Offers better UV resistance and longevity for long-term installations.
5. Customized MBBR Media
- Can be designed as per project-specific requirements
- Unique shapes, hole counts, and densities available
Applications of MBBR Media
The popularity of MBBR Media in sewage treatment plants and effluent treatment plants has grown due to its versatile applications:
- Sewage Treatment Plants (STPs): For municipal, institutional, and residential sewage
- Industrial Effluent Treatment Plants (ETPs): For high-strength wastewater from industries like chemicals, pharmaceuticals, and textiles
- Aquaculture & Fisheries: To maintain ammonia-free water in fish farming tanks
- Greywater Recycling & Reuse Plants: Ideal for conserving water in housing societies and commercial complexes
- Food & Beverage Industry: Removes organic waste efficiently before discharge
- Municipal Treatment Plants: Used in large-scale operations to handle high load variations
- Retrofitting Existing Plants: Upgrading current systems without expensive modifications
Benefits of Using Vasu Pharmatech MBBR Media
Choosing the right supplier for MBBR Media is critical. Vasu Pharmatech provides biofilm carriers that bring several advantages:
- High Efficiency: Large surface area ensures maximum bacterial growth
- Durability: Made from virgin HDPE for a longer lifespan
- Faster Start-up: Biofilm develops in just 3–15 days
- Cost Savings: Lower operational and capital costs compared to other methods
- Flexibility: Suitable for a wide range of wastewater treatment applications
- Energy Efficient: Reduces aeration energy consumption
- Ease of Implementation: Can be installed in existing tanks without structural changes
MBBR Media vs Other Wastewater Treatment Technologies
| Feature | MBBR Media Technology | Activated Sludge Process (ASP) | Trickling Filter |
|---|---|---|---|
| Space Requirement | Compact, small footprint | Large area needed | Moderate |
| Start-up Time | 3–15 days | 30–45 days | 25–30 days |
| Operational Cost | Low | High | Moderate |
| BOD/COD Removal | High | Moderate | Low to moderate |
| Maintenance | Easy, low manpower | High | Moderate |
| Scalability | Easily expandable | Difficult | Limited |
This comparison clearly shows why MBBR Media in India has become such a popular choice across industries and municipalities.
Global Demand for MBBR Media
The demand for MBBR Media Exporters from India is rising internationally. Countries in Asia, the Middle East, and Africa are adopting this solution because:
- It requires less infrastructure investment
- It offers reliable performance in both municipal and industrial applications
- It is adaptable for fluctuating wastewater loads
India has emerged as a global hub for high-quality yet cost-effective MBBR Bio Media manufacturing, with Vasu Pharmatech playing a major role in meeting overseas demand.
Practical Examples of MBBR Media Applications
Residential Project in Delhi
A housing society generating 200 KLD of sewage implemented MBBR Media in Delhi STPs. With limited space, the society opted for a compact solution. The result: 40% less space required, quick start-up, and stable BOD reduction of more than 90%.
Textile Industry in Gujarat
An effluent treatment plant processing high-strength wastewater adopted FAB Media technology. The lightweight bio carriers supported efficient COD reduction and allowed the plant to meet strict discharge norms.
Aquaculture Setups in Andhra Pradesh
Fish farms upgraded their water quality management by using Bio Pac MBBR Media. This enhanced oxygen levels, reduced ammonia concentration, and improved fish survival rate.
Why Choose Vasu Pharmatech as Your MBBR Media Manufacturer?
- Expertise: Years of experience in manufacturing precision-designed biofilm carriers
- Wide Range: From standard MBBR to FAB and Bio Pac variants
- Quality Assurance: Virgin HDPE ensures consistency and reliability
- Customized Solutions: Project-specific design options available
- Pan-India Presence: Reliable supply network for cities like Delhi, Mumbai, Pune, and beyond
- Global Exports: Recognized among MBBR Media Exporters worldwide
- Customer Support: Technical assistance and design consultancy for STP/ETP projects
The Future of MBBR Media in India
With government policies encouraging wastewater recycling and industrial compliance, the market for MBBR STP Manufacturers in India is expected to grow rapidly. This demand will be driven by:
- Smart city projects
- Increasing use of decentralized STPs in residential societies
- Industrial regulations on effluent treatment
- Growing need for water reuse in construction and irrigation
The role of leading MBBR Media Manufacturers like Vasu Pharmatech will continue to expand as both domestic and global clients seek efficient and economical solutions.
Choosing a Trusted Manufacturer
Selecting a reliable mbbr media manufacturer makes operations easier and lowers lifetime cost. A proven supplier for fab media and fab mbbr media should provide test data, exact surface area, and consistent density so media stays suspended. Ask for references from STP, ETP, and aquaculture projects that use Fluidized Aerobic Bioreactor or FAB REACTOR designs.
- Verify real active surface area, not just geometric area, for Fab Media Water Treatment performance.
- Confirm membrane forming time and dosing ratio to match plant load.
- Ensure availability of MBBR Fab Bio Pack Media and Fabricated Media shapes for retrofits and new plants.
- Check quality controls for virgin HDPE, packaging, and fast delivery for large orders.
Future of Fab Media and MBBR Technology
With rising environmental regulations and water scarcity, more industries are expected to adopt biofilm-based technologies such as Fab Media and MBBR. Future improvements may include:
- Use of nanotechnology for even higher bacterial adhesion.
- Combination systems using MBBR + MBR (Membrane Bioreactor) for ultra-clean discharge.
- Sustainable materials developed from recycled plastics for eco-friendly carriers.
- Smart IoT monitoring systems to regulate oxygen and flow.
This shows Fab Media is not only a present solution but also the future of sustainable wastewater treatment.
Conclusion
The adoption of MBBR Bio Media has revolutionized wastewater treatment systems across India and beyond. Its compact size, high efficiency, durability, and cost-effectiveness make it far superior to many traditional treatment methods. By supporting rapid bacterial growth and consistent removal of pollutants, it provides a sustainable solution for municipalities, industries, and residential projects.
As one of the most reliable names in the sector, Vasu Pharmatech continues to play a key role as a preferred MBBR Media Manufacturer in India, offering world-class biofilm carriers that help clients achieve compliance, efficiency, and sustainability. Whether you need MBBR Media in Delhi, FAB Media for industrial plants, or solutions for export projects abroad, Vasu Pharmatech’s products are engineered for unmatched performance.
If your goal is to build future-ready and eco-friendly wastewater treatment systems, choosing MBBR Media from Vasu Pharmatech is the most practical step forward.
About The Author
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
Q1. What is an MBBR Media Manufacturer?
An MBBR Media Manufacturer is a company that designs and produces biofilm carriers used in Moving Bed Biofilm Reactor technology for wastewater treatment.
Q2. Why are MBBR Media Manufacturers in India gaining popularity?
MBBR Media Manufacturers in India are known for offering cost-effective, durable, and high-efficiency biofilm carriers, making them popular in domestic and global markets.
Q3. How is MBBR Media in Delhi used in sewage treatment plants?
MBBR Media in Delhi is widely used in STPs for municipal, residential, and commercial sewage treatment due to its compact design and fast biofilm growth.
Q4. What are the benefits of choosing FAB Media Suppliers in India?
Trusted FAB Media Suppliers in India provide fluidized aerobic biofilm media, which offer higher oxygen transfer efficiency and stable biological treatment.
Q5. How do I select a reliable MBBR STP Manufacturer?
A good MBBR STP Manufacturer provides plant designs with accurate dosing ratios, quality MBBR bio media, and technical support for long-term efficiency.
Q6. What makes Bio Pac MBBR Media Manufacturers different?
Bio Pac MBBR Media Manufacturers produce advanced carriers that allow higher microbial density, improving COD and BOD removal in compact STPs and ETPs.
Q7. What is MBBR Bio Media made of?
MBBR Bio Media is usually made from Virgin HDPE or PP (Polypropylene), designed to be lightweight, durable, and resistant to chemicals and UV exposure.
Q8. Are there different types of MBBR Media available from suppliers?
Yes, MBBR Media Suppliers offer standard cylindrical media, FAB media, Bio Pac media, and PP White MBBR Media based on project requirements.
Q9. How do MBBR Media Exporters ensure quality?
Experienced MBBR Media Exporters follow strict manufacturing standards, exporting biofilm carriers that meet international quality certifications and performance benchmarks.
Q10. Why is MBBR Media used in sewage treatment plants?
Using MBBR Media for sewage treatment plants increases pollutant removal efficiency, reduces footprint size, and enables faster start-up compared to traditional methods.
Q11. Which industries benefit most from using MBBR Bio Media?
Industries like textiles, pharmaceuticals, chemicals, and food processing benefit the most from MBBR Bio Media due to high organic load treatment.
Q12. What dosing ratio is recommended by MBBR Media Manufacturers?
Top MBBR Media Manufacturers suggest dosing ratios from 15% to 65%, depending on plant size, wastewater type, and treatment goals.
Q13. How long does biofilm take to develop on MBBR Bio Media?
On average, MBBR Bio Media develops a bacterial biofilm within 3 to 15 days, ensuring faster plant start-up.
Q14. What is PP White MBBR Media?
PP White MBBR Media is biofilm carrier made from polypropylene, offering excellent whiteness index, UV resistance, and extra durability in outdoor conditions.
Q15. Why are Indian FAB Media Suppliers in demand globally?
Routine checks include blower and diffuser performance, DO levels, sieve cleanliness, and periodic sludge wasting; media itself needs minimal direct maintenance.
Q16. Can MBBR Media be used for retrofitting existing STPs?
Yes, MBBR Media for sewage treatment plants can easily be added to existing activated sludge systems for capacity enhancement without major modifications.
Q17. How do MBBR STP Manufacturers optimize plant efficiency?
An MBBR STP Manufacturer optimizes treatment plants by designing tanks with correct aeration, dosing ratios, and premium quality MBBR Bio Media.
Q18. Is MBBR Media suitable for small housing projects?
Yes, MBBR Bio Media is ideal for decentralized and compact sewage treatment plants, often used in residential housing societies and small communities.
Q19. How do MBBR Media Exporters contribute to global water management?
MBBR Media Exporters provide advanced biofilm carriers to international markets, supporting eco-friendly and sustainable wastewater treatment worldwide.
Q20. Why choose Vasu Pharmatech as your MBBR Media Manufacturer?
Vasu Pharmatech, a trusted MBBR Media Manufacturer in India, supplies premium quality biofilm carriers with high surface area, durability, and proven treatment efficiency.
Products
We Have The Best Water Treatment Products
Vasu Pharmatech offers high-quality wastewater treatment products designed for efficient, reliable, and sustainable solutions.
A filter press uses plates to form filter cakes, separating slurry into filtrate.
MBBR filter media: biologically active carrier tailored to water properties.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble disc diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
testimonials
What Our Clients Say About Us
Rohit Mehra
Delhi
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Verified Purchase
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Sunita Rani
Ahmedabad
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Verified Purchase
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Anil Kapoor
Kolkata
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Verified Purchase
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Deepak Singh
Mumbai
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Verified Purchase
MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.
Meera Joshi
Chennai
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Verified Purchase
Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.
Suresh Kumar
Delhi
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FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.
Priya Sharma
Hyderabad
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Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.
Vikram Patel
Gujarat
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Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.
Rashmi Nair
Kerala
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Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.
Rohit Mehra
Delhi
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Verified Purchase
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Sunita Rani
Ahmedabad
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Verified Purchase
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Anil Kapoor
Kolkata
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Verified Purchase
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Arun Yadav
Rajasthan
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Verified Purchase
PVC Tube Settler ka quality imported jaisa hi hai, aur delivery bhi time pe.
Sandeep Malhotra
Punjab
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Verified Purchase
MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
Anjali Verma
Delhi
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Verified Purchase
Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.
Mohit Gupta
Ahmedabad
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Verified Purchase
Tube Diffuser ka material strong hai aur price market se kaafi better mila.
Kiran Bansal
Kolkata
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Verified Purchase
Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.
Naveen Rao
Bangalore
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Verified Purchase
MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
Harpreet Kaur
Amritsar
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Verified Purchase
EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.
Ashok Jain
Surat
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Verified Purchase
Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.
Rajesh Sharma
Delhi
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Verified Purchase
Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
Pooja Sinha
Kanpur
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Verified Purchase
Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.
Imran Ali
Lucknow
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Verified Purchase
FAB Media ka flow aur treatment efficiency dono hi best hai.
Nisha Mehta
Mumbai
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Verified Purchase
MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
Abhishek Tiwari
Indore
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Verified Purchase
Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.
Geeta Rathi
Delhi
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Verified Purchase
Inka Clear PP Tube Settler STP ke liye perfect fit raha.
Manoj Patel
Ahmedabad
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Verified Purchase
Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
Sonia Kapoor
Delhi
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Verified Purchase
Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
Farhan Sheikh
Jaipur
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Verified Purchase
Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Kavita Nair
Kerala
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Verified Purchase
FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
Ravi Bansal
Delhi
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Verified Purchase
Tube Settler Media ka installation unke team ne jaldi complete kar diya.
Prakash Menon
Tamil Nadu
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Verified Purchase
Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
Neha Sharma
Hyderabad
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Verified Purchase
MBBR Bio Media ka price market competitive hai aur quality high.
Rajiv Kumar
Gujarat
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Verified Purchase
Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
Tina Arora
Delhi
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Verified Purchase
Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
Mohammed Asif
Kolkata
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Verified Purchase
Tube Deck Settler ka design compact hai aur space saving solution diya.
Yogesh Patel
Rajkot
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Verified Purchase
Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
Suraj Jain
Surat
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Verified Purchase
FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
Anand Krishnan
Bangalore
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Verified Purchase
Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
Kiran Thapa
Siliguri
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Verified Purchase
Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
Aarti Verma
Delhi
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Verified Purchase
The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
Mahesh Yadav
Haryana
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Their FAB Reactor system is compact and provides excellent biological treatment.
Ritika Sharma
Pune
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Verified Purchase
We received PVC Tube Settler Media, and the quality exceeded our expectations.
Saurabh Goyal
Jaipur
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Verified Purchase
The Automatic Filter Press has saved us both time and manpower – very satisfied.
Divya Nair
Kochi
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Verified Purchase
Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
Pankaj Mishra
Delhi
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Verified Purchase
The Tubular Diffusers are strong, efficient, and delivered on time.
Ramesh Bhatt
Uttarakhand
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Verified Purchase
Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
Harshita Soni
Noida
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Verified Purchase
Their MBBR Bio Media is competitively priced yet offers premium performance.
Anwar Hussain
Ahmedabad
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Verified Purchase
The Hydraulic Filter Press is designed very well and easy to operate.
Shweta Aggarwal
Ludhiana
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Verified Purchase
For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
Akhil Nair
Bangalore
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Verified Purchase
Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
Manjeet Kaur
Punjab
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Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Ajay Verma
Delhi
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Verified Purchase
Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Kunal Sharma
Delhi
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Verified Purchase
We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana
