+91 81096 09900
12 x 25 mm & 4x25 mm
19 & 79
>6OO m²/m³ & >16OO m²/m³
0.94 - 0.96 gm/cm³
15% to 65%
3-15 Days
VIRGIN HDPE
MBBR media is the heart of every moving bed biofilm reactor. Choose it well and an MBBR system treats sewage or industrial effluent in a compact tank with little operator effort. Choose it badly and you pay for surface area that never works, extra aeration energy, and early media replacement. This guide explains how MBBR media works, how to select MBBR filter media, how to size it with a worked example, and what drives MBBR price.
MBBR stands for Moving Bed Biofilm Reactor. MBBR media are small plastic carriers, usually made of HDPE, that float freely inside an aeration tank. Bacteria attach to the carrier surface and form a biofilm. That biofilm consumes organic matter measured as BOD and COD and, under the right conditions, converts ammonia through nitrification.
Because the biofilm grows on the carriers instead of floating as sludge, the tank holds far more active biomass per cubic metre than a plain suspended-growth process. That is why an MBBR reactor can be smaller than a conventional activated sludge tank for the same load.
MBBR Media by Vasu Pharmatech MBBR media is a novel biologically active carrier, it adopts scientific formula, depending on the
nature of water.
MBBR technology is more advanced & dominant in compar ison to the suspended growth
process.
It allows bacteria to stick to the surface to form biofilm.
Available Models
MBBR Media – 19 Rooms by Vasu Pharmatech is an efficient bio-carrier designed for biological wastewater treatment in STP, ETP, aquaculture, and industrial applications. Manufactured from high-quality HDPE, it provides a stable surface for biofilm growth and improves treatment efficiency.
This 19 Rooms MBBR Media supports fast biofilm formation (3–15 days), efficient BOD/COD reduction, and reliable nitrification performance in aeration tanks.
MBBR 19 Rooms Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for wastewater treatment in ETP, STP, aquaculture, fish farming, and industrial applications. Also known as MBBR Media, it provides a large surface area for biofilm growth, improving microbial activity and treatment efficiency. With its optimized design, biofilm formation is achieved within 3–15 days.
Vasu Pharmatech’s MBBR 19 Rooms Media ensures compact, efficient wastewater treatment with excellent BOD/COD reduction, superior impact strength, and optimal conditions for microbial growth.
MBBR Media – 19 Rooms (VPPFM 1225) by Vasu Pharmatech is a high-performance bio-carrier developed for efficient wastewater treatment and strong biofilm growth. Also known as MBBR Media, it provides a large effective surface area for bacterial attachment, enabling faster degradation of organic pollutants and stable treatment performance. Manufactured from virgin HDPE, it offers excellent durability, high impact strength, and a long service life.
Vasu Pharmatech’s 19 Rooms MBBR Media (VPPFM 1225) is ideal for municipal and industrial wastewater treatment systems, ensuring improved biological efficiency, reliable operation, and long-term performance.
FAB MBBR Media by Vasu Pharmatech is an efficient bio-carrier for wastewater treatment. Also known as MBBR Media, MBBR Filter Media, or FAB Media, it offers high surface area for strong biofilm growth and faster treatment.
Made from virgin HDPE, this media is durable, chemical-resistant, and ideal for STP, ETP, municipal, industrial, and aquaculture applications. As a trusted MBBR Media Manufacturer, Vasu Pharmatech ensures long-lasting and reliable performance.
As a trusted MBBR Media Manufacturer, Vasu Pharmatech delivers high-performance FAB MBBR Media for efficient and stable biological wastewater treatment.
MBBR Media – 79 Rooms (VPMF 415) by Vasu Pharmatech is a durable and high-efficiency bio-carrier for wastewater treatment applications. Made from virgin HDPE, it supports fast biofilm formation and long service life.
This 79 Rooms MBBR Media ensures efficient oxygen transfer, strong biomass growth, and stable wastewater treatment performance.
MBBR Media – 79 Rooms (Wheel Type) by Vasu Pharmatech is a high-efficiency bio-carrier designed for advanced biological wastewater treatment. Manufactured from HDPE with a wheel-shaped structure, it provides a large effective surface area and high void ratio for strong biofilm development.
This 79 Rooms Wheel-Type MBBR Media offers faster biofilm formation, improved oxygen transfer, and efficient wastewater treatment compared to conventional suspended growth processes.
MBBR Media – 79 rooms by Vasu Pharmatech is a high-efficiency bio-carrier developed for advanced wastewater treatment applications. It offers a large effective surface area that supports rapid biofilm formation and faster treatment performance. Manufactured from HDPE, this media is durable, chemical-resistant, and suitable for long-term operation.
This 79 Rooms MBBR Media ensures efficient biological treatment and reliable performance in municipal and industrial wastewater systems.
MBBR 79 Rooms Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for enhanced biofilm growth in wastewater treatment, aquaculture, and industrial applications. Also known as MBBR Media or MBBR Biofilm Carrier, it offers a large specific surface area to increase active biomass and improve treatment performance. With its optimized rooms design, it ensures stable biofilm formation within 3–15 days.
Vasu Pharmatech’s MBBR 79 Rooms Media is trusted for its durability, chemical resistance, and superior biofilm growth capability, making it ideal for municipal, industrial, and aquaculture wastewater treatment systems.
Connect with Vasu Pharmatech experts for instant guidance and requirements.
An MBBR moving bed biofilm reactor follows five simple steps:
Note that an MBBR system does not need return sludge recirculation, but it still needs solid-liquid separation after the reactor. Plan for a clarifier or an equivalent unit.
Aerobic MBBR is the most common configuration. Air from fine bubble disc diffusers or coarse bubble diffusers supplies oxygen and keeps the carriers in constant motion. Anaerobic MBBR also exists for high-strength industrial effluent, but this guide focuses on aerobic MBBR because it covers most STP and ETP duties.
MBBR media is usually grouped by shape, because shape decides how much surface is protected and how freely the carriers move.
Whatever the shape, the material also matters. Virgin HDPE is the usual choice for aerobic MBBR because its density sits close to that of water.
MBBR filter media looks similar from the outside, yet small design differences change performance. Check these factors before you buy.
More surface area gives bacteria more room, but only protected surface counts. The outer faces of a carrier are scoured by collisions, so the biofilm lives mainly inside the cells. Treat very high claimed figures with caution and ask for test data.
Open geometry lets water and oxygen reach the biofilm. Cells that are too narrow clog with biomass, so surface area must be balanced against openness.
MBBR media should have a density close to water, so the carriers suspend with moderate aeration. Media that is too light floats and needs more air to push it down. Media that is too heavy settles. The 0.94 – 0.96 g/cm³ range of virgin HDPE sits close to water.
Virgin HDPE gives consistent density, strength and a long service life. Recycled granules can vary from piece to piece, which leads to uneven mixing and faster wear.
Generally, thinner carriers with more rooms pack more surface into each cubic metre, while thicker carriers with fewer rooms are more open and tolerate higher solids. Choose by the strength and solids content of your wastewater.
A low fill under-uses the reactor. A high fill needs more mixing energy and restricts movement. Stay within the supplier’s recommended range and size the fill from your calculation.
Strong industrial effluent, low temperature and strict ammonia limits all demand more surface area or a larger reactor.
MBBR media is sized from the BOD load and the surface area loading rate (SALR). Use this example with the same inputs as our MBBR media requirement calculator:
Step 1: BOD removed. 500 × (300 − 30) ÷ 1000 = 135 kg/day
Step 2: Surface area needed. 135,000 g/day ÷ 5 g/m²/day = 27,000 m²
Step 3: Media volume. 27,000 ÷ 400 = 67.5 m³
Step 4: Tank volume at 50% fill. 67.5 ÷ 0.5 = 135 m³, which is a hydraulic retention time of about 6.5 hours
Real designs vary SALR with temperature, target effluent quality and the wastewater. Treat this example as a starting point, and confirm the final design with the supplier or a process engineer.
MBBR is widely used across these duties:
| Parameter | MBBR system | Activated sludge process |
|---|---|---|
|
Footprint |
Compact |
Larger tanks |
|
Return sludge |
Not required |
Required |
|
Shock loads |
Handles variation well |
More sensitive |
|
Operation
|
Simple
|
Needs closer control |
|
Clarifier |
Still needed |
Needed |
An MBBR system suits projects where space, simplicity and stable performance matter most.
These advantages come with a condition. The plant must still be designed correctly, with pre-treatment, aeration, retention sieves and a clarifier.
The media alone does not make a plant. A reliable MBBR system also needs:
MBBR price is usually quoted per cubic metre or per kg. These factors move the rate:
To compare quotes fairly, compare the cost per square metre of effective surface, not per cubic metre. Divide the price per m³ by the surface area per m³. Your total media cost is the required media volume multiplied by the quoted rate. In the example above, that is 67.5 m³ times the rate. Very cheap media with uneven density may cost more later through extra aeration or early replacement.
Good MBBR media needs very little maintenance, because the moving carriers scour themselves and shed excess biofilm. Virgin HDPE carriers can serve for many years when the plant is operated correctly.
Routine checks keep an MBBR reactor healthy:
Avoid cleaning the carriers with strong chemicals, because they can damage the biofilm.
Biofilm forms over days to weeks. Seeding the tank with activated sludge and feeding it steadily speeds this up. Avoid sudden chlorine or toxic dosing during start-up.
Vasu Pharmatech is a Delhi-based manufacturer of MBBR media, tube deck media, diffusers and PP filter presses. We supply 19-room and 79-room MBBR media in virgin HDPE for STP, ETP and aquaculture duties, along with diffusers, so the media and aeration can come from one source.
Share your flow, BOD and target effluent, and our team will help you size the right MBBR media. Call +91 81096 09900 or request a quote.
The right MBBR media makes an MBBR reactor compact, stable and easy to run. Choose it on effective surface area, density close to water, void ratio, material quality and a sensible fill percentage, not on price alone. A carrier that looks cheap per cubic metre can cost more once you count the extra aeration, the larger tank or the early replacement it may cause.
Size the media from the BOD load and the surface area loading rate, as in the worked example above, and then design the whole MBBR system around it. That means proper pre-treatment, correctly sized diffusers, retention sieves that keep the media inside the tank, and a clarifier to remove detached biomass.
Whether you are planning MBBR for STP, an upgrade of an existing wastewater treatment plant or an industrial ETP, choose a supplier who shares clear specifications, explains how the surface area is measured, and supports you from sizing to start-up. With the right MBBR media and a well-designed system, you get dependable treatment with low operating effort for many years.
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
MBBR media are small plastic carriers that float inside the aeration tank of an MBBR (moving bed biofilm reactor). Bacteria grow as a biofilm on the carriers and break down BOD, COD and ammonia in the wastewater, while air keeps the carriers moving.
An MBBR reactor grows most of its biomass on carriers and needs no return sludge. Activated sludge keeps biomass suspended and recycles sludge from the clarifier, so it usually needs a larger tank and closer control.
Calculate the BOD load removed, divide it by the design SALR to get the surface area, then divide by the media’s specific surface area. Our MBBR media requirement calculator does this for you.
It depends on the load and the media surface area. Vasu Pharmatech MBBR media is typically dosed at 15% to 65% of the tank volume. A very high fill needs more mixing energy and can restrict carrier movement.
Typically 3 to 15 days, depending on the wastewater, temperature and seeding. Seeding with activated sludge and steady feeding speed up the start-up
Aerobic MBBR is a reactor in which diffusers supply oxygen and keep the carriers moving. It is the most common configuration for STP and ETP duties.
Yes. An MBBR system needs no sludge recirculation, but a clarifier or equivalent unit is still required to settle the biomass that detaches from the carriers.
Virgin HDPE is widely preferred, because it gives consistent density, strength and long service life. Recycled granules can vary in density from piece to piece.
MBBR price depends on the material grade, surface area per cubic metre, order quantity, customisation, and freight. Compare quotes on cost per square metre of effective surface, not only per cubic metre.
es. MBBR for STP and for wastewater treatment plant upgrades is popular because of its small footprint and simple operation. Add a disinfection step where pathogen removal is required.
es. MBBR for STP and for wastewater treatment plant upgrades is popular because of its small footprint and simple operation. Add a disinfection step where pathogen removal is required.
Vasu Pharmatech is truly one of the best companies in the industry.The quality of Diffuser, Tube Pac Media , Bio Pac Media & Filter Press is excellent. I am extremely satisfied with the product.The team is very supportive, professional, and always ready to help.If you are looking for top-quality Water & waste water product, reliable service, and a trustworthy company, Vasu Pharmatech is the perfect choice.
Highly recommended!
Excellent experience with Vasu Pharmatech. We sourced water treatment components (diffusers and tube deck media) from them, and the quality has been top-notch. The materials are durable and have improved the efficiency of our plant. Highly recommended for anyone looking for reliable STP/ETP equipment in India.
Vasu Pharmatech is a reliable and well-established company in the water and wastewater treatment industry. The quality of their products Air diffusers, Filter press, MBBR media, Tube Pac media and Tube settler media is consistently excellent and meets expected industry standards. The team is professional, cooperative, and responsive throughout the process. Orders are delivered on time as committed, and coordination is smooth.
Very good company and Staff is so nice & humble. Especially that one says “Good Morning Sir. How are You.” I have received my orders quickly and timely as committed with supplier. Diffuser & Membrane quality is up to the mark and Lalit Ji is too helpful.
Vasu Pharmatech is a best company in the manufacturing of Air Diffusers, Filter Press, MBBR Media and Tube Settler Media
Always received the supply of MBBR , Tubedeck media etc in right time right quantity and right place , totally satisfied with services and employees coordination is so 😊🙏🙏
Very nice service, excellent staff, Good comunication, timely response for all process..nice experience of dealing with them
All product are very good and after sales service support is very nice
Quality product and prompt service support 
I bought air diffuser that’s good to use
Quality product, timely response, deliverd Timely
Product quality is very best.
Good in Product Quality & Services
Excellent services Vasu Pharmatech
Great products and service
Excellent product quality
Very good company
Best service and materials
Good quality 👍
Good
Good
Jaipur
Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Delhi
Tube Settler Media ka installation unke team ne jaldi complete kar diya.
Tamil Nadu
Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
Kerala
FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
Gujarat
Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
Delhi
Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
Hyderabad
MBBR Bio Media ka price market competitive hai aur quality high.
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Click HereWe certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
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