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FAB Media
SPECIFICATION
Size
12 x 25 mm & 4x25 mm
NO. OF HOLES
19 & 79
SURFACE AREA
>6OO m²/m³ & >16OO m²/m³
DENSITY
0.94 - 0.96 gm/cm³
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
Types Of MBBR Media
vasu pharmatech
MBBR: A Complete Guide to Moving Bed Biofilm Reactor Technology
Wastewater treatment is one of the most important processes for industries, municipalities, and communities today. With increasing concerns about water pollution, environmental regulations, and the need for sustainable water reuse, advanced technologies like MBBR (Moving Bed Biofilm Reactor) have become essential. This process is reliable, efficient, and flexible, which makes it one of the most widely used wastewater treatment methods in modern times.
In this detailed guide, we will cover everything about MBBR, including how it works, its applications, key advantages, technical specifications, price factors, and why Vasu Pharmatech is a leading choice for MBBR filter media. The goal is to help you understand the importance of this technology and how it can benefit various industries.
What is MBBR?
MBBR stands for Moving Bed Biofilm Reactor. It is an advanced biological wastewater treatment method that uses specially designed plastic carriers called MBBR media. These carriers provide a large protected surface area for microorganisms to grow and attach themselves as biofilm.
Unlike conventional wastewater treatment systems where microorganisms float freely in water, MBBR keeps microbes attached to small carriers that keep moving continuously inside the reactor tank. The constant movement ensures even mixing, better contact between wastewater and microorganisms, and enhanced pollutant removal efficiency.
MBBR systems are used in both municipal sewage treatment plants (STPs) and industrial effluent treatment plants (ETPs).
How Does MBBR Work?
The working of MBBR technology can be explained in a simple step-by-step way:
- Wastewater Entry – Untreated sewage or industrial effluent enters the reactor tank.
- Biofilm Formation – Microorganisms gradually grow and attach to the specially designed MBBR carriers. This takes around 3 to 15 days to form stable biofilm.
- Continuous Aeration – An aeration system keeps the carriers moving while supplying oxygen to the microbes. This maintains uniform mixing and prevents clogging.
- Pollutant Breakdown – As water passes through, microbes degrade organic matter, nitrogen compounds, and other contaminants.
- Clarification – The treated water moves to a settling or clarification tank where solids are separated, leaving behind clean water.
- Discharge or Reuse – The final treated water is discharged safely or reused for industrial and domestic purposes.
This process is completely natural and eco-friendly, relying on microbial growth rather than harsh chemicals.
Applications of MBBR
MBBR technology finds wide application across multiple sectors:
- Municipal Sewage – Treating wastewater generated by cities and towns.
- Residential Complexes – Compact sewage treatment within societies.
- Hotels and Resorts – On-site sewage treatment to meet pollution norms.
- Hospitals – Effective treatment of medical wastewater.
- Food and Beverage Industry – To manage organic effluents and wash water.
- Pharmaceutical Industry – For handling high-COD wastewater.
- Chemical Industry – For breakdown of complex industrial effluents.
- Textiles and Dye Industry – To reduce pollutants before discharge.
Key Technical Specifications of Vasu Pharmatech MBBR Media
Vasu Pharmatech supplies high-performance MBBR filter media that is widely used in effluent treatment plants. The media specifications are:
| Parameter | Option 1 | Option 2 |
|---|---|---|
| Size | 12 x 25 mm | 4 x 25 mm |
| No. of Holes | 19 | 79 |
| Surface Area | >600 m²/m³ | >1600 m²/m³ |
| Density | 0.94 – 0.96 gm/cm³ | 0.94 – 0.96 gm/cm³ |
| Dosing Ratio | 15% to 65% | 15% to 65% |
| Membrane Forming Time | 3 – 15 days | 3 – 15 days |
| MOC | Virgin HDPE | Virgin HDPE |
Highlights:
- Virgin HDPE material for durability and long life.
- High surface area that allows more biofilm growth.
- Balanced density so the media floats easily in water.
- Quick membrane forming for faster plant commissioning.
- Adjustable dosing ratios as per treatment capacity.
Types of MBBR Systems
MBBR technology is versatile and can be adapted for different applications. The most common types include:
MBBR Reactor : A core unit designed with MBBR carriers and aeration system. It is used in both domestic and industrial treatment plants.
MBBR STP (Sewage Treatment Plant) : Specially designed for residential colonies, housing societies, hospitals, schools, hotels, and municipal facilities. It helps reduce BOD (Biochemical Oxygen Demand) and COD (Chemical Oxygen Demand), improving the quality of sewage water.
Industrial MBBR Wastewater Treatment : Used in industries like pharmaceuticals, chemicals, textiles, and food processing where wastewater contains complex pollutants. These customized systems handle high load variations effectively.
MBBR Water Treatment Units : Used for purifying contaminated surface water or groundwater before it is reused or supplied for domestic use.
Applications of MBBR
MBBR technology finds wide application across multiple sectors:
- Municipal Sewage – Treating wastewater generated by cities and towns.
- Residential Complexes – Compact sewage treatment within societies.
- Hotels and Resorts – On-site sewage treatment to meet pollution norms.
- Hospitals – Effective treatment of medical wastewater.
- Food and Beverage Industry – To manage organic effluents and wash water.
- Pharmaceutical Industry – For handling high-COD wastewater.
- Chemical Industry – For breakdown of complex industrial effluents.
- Textiles and Dye Industry – To reduce pollutants before discharge.
Advantages of MBBR
MBBR systems are increasingly preferred due to their multiple benefits:
- Compact Design – Requires less space compared to conventional activated sludge systems.
- Low Sludge Generation – Reduces sludge handling, making operations easier.
- High Efficiency – Removes BOD, COD, and other pollutants effectively.
- Low Maintenance – Media carriers are self-cleaning and reduce clogging issues.
- Fast Biofilm Growth – Microorganisms attach quickly to media, starting treatment faster.
- Flexible Addition – Can be retrofitted into existing STP or ETP systems to improve performance.
- Energy Efficient – Requires lower power input compared to some other treatment technologies.
- Durable Media – Virgin HDPE material ensures long life in water treatment.
MBBR vs Other Wastewater Treatment Technologies
To understand its advantages, let’s compare MBBR with Conventional Activated Sludge Processes and Fixed Bed Reactors:
| Feature | MBBR | Activated Sludge | Fixed Bed Reactor |
|---|---|---|---|
| Footprint | Compact | Large | Moderate |
| Biofilm | On moving carriers | Suspended | On fixed surfaces |
| Sludge | Low | High | Moderate |
| Flexibility | High | Low | Low |
| Maintenance | Low | High | Moderate |
| Start-up Time | 3-15 days | 20-30 days | 15-25 days |
This shows why MBBR is widely used. It reduces both operational costs and space requirements while being more efficient in real-world conditions.
Factors Affecting MBBR Price
The MBBR price depends on several important parameters:
- Type and surface area of media – More holes and higher surface area improves efficiency but can increase cost.
- Reactor size and design capacity – Larger systems cost more, depending on MLD (Million Liters per Day).
- Application type – Domestic sewage treatment may cost less than heavy industrial applications.
- Dosing ratio required – Higher dosing requires more media, raising costs.
- Installation and operation costs – Pumps, blowers, tanks, and labor influence total price.
Though the initial investment can be higher compared to conventional systems, the operational cost savings and long-term durability make MBBR technology a more economical choice.
Why Vasu Pharmatech for MBBR Media?
Vasu Pharmatech is a well-recognized manufacturer of MBBR filter media and water treatment products. Their products are made using Virgin HDPE, ensuring high strength, chemical resistance, and long operational life.
Reasons to choose Vasu Pharmatech:
- Wide range of MBBR media sizes and surface areas.
- High durability and quick biofilm formation.
- Proven track record in supplying to both STPs and ETPs.
- Industry expertise in designing and recommending the right dosing ratios.
- Cost-effective pricing compared to other suppliers.
Customers from multiple industries trust Vasu Pharmatech for reliable performance and consistent quality.
Example: Real-Life MBBR Implementation
Let’s consider a mid-sized textile manufacturing company. They faced challenges with high COD and color in their wastewater. Their conventional system was not sufficient to meet local discharge norms.
After installing MBBR media from Vasu Pharmatech:
- COD levels reduced by over 80%.
- Color and odor in wastewater dropped significantly.
- Sludge generated was 40% lower than before.
- Plant compliance was maintained with reduced operational costs.
This example demonstrates how MBBR reactors deliver practical, real-world results.
Design and Installation Considerations
When installing an MBBR system, certain factors need to be carefully addressed for maximum efficiency:
- Correct dosing ratio of media depending on pollution load.
- Aeration system design to ensure proper mixing.
- Tank sizing for handling minimum and maximum water flow rates.
- Retention time to allow complete biodegradation.
- Separation/clarification system for sludge generated.
With proper planning and the right quality media, even small plants can achieve higher efficiency with MBBR technology.
The Future of MBBR Technology
As industries expand and environmental standards become stricter, demand for compact and efficient wastewater solutions will continue to rise. MBBR is expected to play a central role due to its:
Flexibility to handle variations in wastewater loads.
Ability to retrofit into existing systems.
Long-term cost-effectiveness.
Eco-friendly nature with reduced sludge handling.
Vasu Pharmatech’s high-quality MBBR filter media can help businesses, residential societies, and municipal bodies meet sustainability goals while saving costs.
Conclusion
MBBR technology is one of the most effective and sustainable solutions for wastewater and sewage treatment today. Its unique use of moving biofilm carriers makes it more efficient, compact, and cost-effective than conventional systems. Industries and communities worldwide are increasingly adopting MBBR for cleaner water and compliance with pollution norms.
Vasu Pharmatech’s MBBR media offers excellent performance, durability, and efficiency, making it the right choice for industries and STPs. By choosing this solution, you not only reduce treatment costs but also contribute to a cleaner and greener environment.
About The Author
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
Q.1 What is MBBR in wastewater treatment?
MBBR stands for Moving Bed Biofilm Reactor. It is a biological wastewater treatment process where microorganisms grow on floating carrier media to remove pollutants like BOD and COD effectively.
Q.2 How does an MBBR reactor work?
An MBBR reactor uses biofilm carriers that move constantly in wastewater. Microbes attach to these carriers and degrade organic pollutants when aeration supplies oxygen.
Q.3 What is the difference between MBBR and conventional activated sludge?
Unlike activated sludge where microbes remain suspended, MBBR supports attached growth on carriers, making it more compact, efficient, and low in sludge production.
Q.4 Where is MBBR technology used?
MBBR is used in sewage treatment plants (STPs), effluent treatment plants (ETPs), and industrial wastewater treatment for pharmaceuticals, textiles, food, and chemicals.
Q.5 What is MBBR STP?
MBBR STP is a sewage treatment plant that uses carrier-based biofilm technology to clean domestic sewage in apartments, hotels, schools, hospitals, and municipalities.
Q.6 What are MBBR media?
MBBR media are small HDPE-based plastic carriers designed with high surface area and multiple holes for microbes to grow and clean wastewater.
Q.7 What is the surface area of MBBR media?
Depending on type and size, MBBR media offers more than 600 m²/m³ to 1600 m²/m³ surface area for efficient microbial growth.
Q.8 What is the dosing ratio of MBBR media?
The dosing ratio ranges between 15% and 65% of the tank volume, depending on wastewater strength and treatment capacity.
Q.9 How long does it take for MBBR biofilm to form?
It usually takes about 3 to 15 days for biofilm to fully form on MBBR filter media after being introduced in the tank.
Q.10 What is the MBBR price in India?
The price of MBBR depends on reactor size, media surface area, dosing ratio, and whether it is used for industrial or domestic applications.
Q.11 What material is used for MBBR media?
Most high-quality MBBR media is made from Virgin HDPE, which is lightweight, chemical-resistant, and long-lasting.
Q.12 Why is MBBR better than fixed bed biofilm reactors?
MBBR media keeps moving inside reactors due to aeration, preventing clogging, while fixed bed biofilm reactors face fouling issues.
Q.13 What are the advantages of MBBR technology?
MBBR is compact, efficient, flexible, produces low sludge, requires low maintenance, and can treat high pollutant loads effectively.
Q.14 Can MBBR be used for industrial wastewater treatment?
Yes, MBBR is widely used in chemical, pharmaceutical, textile, and food industries to treat complex effluents with high COD and BOD.
Q.15 What is the density of MBBR media?
The density of MBBR media is around 0.94–0.96 gm/cm³, allowing it to float and move freely in water.
Q.16 Can MBBR be added to existing treatment plants?
Yes, MBBR systems can be retrofitted into older STPs and ETPs to increase treatment efficiency and reduce BOD/COD.
Q.17 How much maintenance does MBBR require?
MBBR requires low maintenance because carriers are self-cleaning, reducing choking issues and ensuring long-term performance.
Q.18 What types of wastewater can MBBR treat?
MBBR can treat sewage, municipal wastewater, industrial effluents, nitrogen-rich water, pharmaceutical waste, and food industry discharges.
Q.19 Is MBBR technology energy-efficient?
Yes, MBBR uses less energy than activated sludge systems since it has a smaller footprint and produces less sludge.
Q.20 Why choose Vasu Pharmatech for MBBR media?
Vasu Pharmatech provides Virgin HDPE-based MBBR media with high surface area, quick biofilm growth, durability, and competitive pricing.
Products
We Have The Best Water Treatment Products
Vasu Pharmatech offers high-quality wastewater treatment products designed for efficient, reliable, and sustainable solutions.
A filter press uses plates to form filter cakes, separating slurry into filtrate.
MBBR filter media: biologically active carrier tailored to water properties.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble disc diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
testimonials
What Our Clients Say About Us
Rohit Mehra
Delhi
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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
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MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.
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Chennai
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Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.
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Delhi
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FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.
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Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.
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Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.
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Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.
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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
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Ahmedabad
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Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
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Kolkata
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Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
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Rajasthan
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Punjab
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MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
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Delhi
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Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.
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Tube Diffuser ka material strong hai aur price market se kaafi better mila.
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Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.
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Bangalore
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MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
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Amritsar
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EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.
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Surat
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Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.
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Delhi
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Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
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Kanpur
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Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.
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Lucknow
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FAB Media ka flow aur treatment efficiency dono hi best hai.
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Mumbai
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MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
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Indore
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Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.
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Delhi
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Inka Clear PP Tube Settler STP ke liye perfect fit raha.
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Ahmedabad
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Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
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Delhi
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Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
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Jaipur
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Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Kavita Nair
Kerala
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FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
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Delhi
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Tube Settler Media ka installation unke team ne jaldi complete kar diya.
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Tamil Nadu
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Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
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Hyderabad
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MBBR Bio Media ka price market competitive hai aur quality high.
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Gujarat
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Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
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Delhi
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Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
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Kolkata
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Tube Deck Settler ka design compact hai aur space saving solution diya.
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Rajkot
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Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
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Surat
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FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
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Bangalore
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Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
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Siliguri
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Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
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Delhi
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The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
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Haryana
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Their FAB Reactor system is compact and provides excellent biological treatment.
Ritika Sharma
Pune
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We received PVC Tube Settler Media, and the quality exceeded our expectations.
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Jaipur
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The Automatic Filter Press has saved us both time and manpower – very satisfied.
Divya Nair
Kochi
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Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
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Delhi
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The Tubular Diffusers are strong, efficient, and delivered on time.
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Uttarakhand
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Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
Harshita Soni
Noida
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Their MBBR Bio Media is competitively priced yet offers premium performance.
Anwar Hussain
Ahmedabad
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The Hydraulic Filter Press is designed very well and easy to operate.
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Ludhiana
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For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
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Bangalore
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Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
Manjeet Kaur
Punjab
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Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Ajay Verma
Delhi
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Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Kunal Sharma
Delhi
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We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana
