+91 81096 09900
12 x 25 mm & 4x25 mm
19 & 79
>6OO m²/m³ & >16OO m²/m³
0.94 - 0.96 gm/cm³
15% to 65%
3-15 Days
VIRGIN HDPE
In the modern world, water pollution and wastewater management are among the biggest challenges faced by industries and municipalities. With rapid urbanization, industrial growth, and population rise, the pressure on sewage treatment systems is higher than ever. Traditional treatment methods often fail to meet the strict discharge standards required today.
This is where the Moving Bed Biofilm Reactor (MBBR) technology comes in. Simple, efficient, and compact, MBBR has changed the way wastewater treatment plants (WWTPs) are designed and operated. Companies like Vasu Pharmatech provide advanced MBBR solutions with high-performance bio-carriers that offer long-term reliability and efficiency.
This article will give you a complete understanding of MBBR wastewater treatment systems—what they are, how they work, their types, applications, benefits, and why Vasu Pharmatech is a trusted name in this field.
MBBR Media by Vasu Pharmatech is a high-efficiency bio-carrier for wastewater and sewage treatment. Made from virgin HDPE, it offers high surface area for strong biofilm growth and faster treatment. Its multi-hole design ensures better oxygen transfer, durability, and long service life. Suitable for STP, ETP, municipal, industrial, and aquaculture systems.
Available Models
FAB MBBR Media by Vasu Pharmatech is an efficient bio-carrier for wastewater treatment. Also known as MBBR Media, MBBR Filter Media, or FAB Media, it offers high surface area for strong biofilm growth and faster treatment.
Made from virgin HDPE, this media is durable, chemical-resistant, and ideal for STP, ETP, municipal, industrial, and aquaculture applications. As a trusted MBBR Media Manufacturer, Vasu Pharmatech ensures long-lasting and reliable performance.
As a trusted MBBR Media Manufacturer, Vasu Pharmatech delivers high-performance FAB MBBR Media for efficient and stable biological wastewater treatment.
MBBR 79 Holes Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for enhanced biofilm growth in wastewater treatment, aquaculture, and industrial applications. Also known as MBBR Media or MBBR Biofilm Carrier, it offers a large specific surface area to increase active biomass and improve treatment performance. With its optimized hole design, it ensures stable biofilm formation within 3–15 days.
Vasu Pharmatech’s MBBR 79 Holes Media is trusted for its durability, chemical resistance, and superior biofilm growth capability, making it ideal for municipal, industrial, and aquaculture wastewater treatment systems.
MBBR 19 Holes Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for wastewater treatment in ETP, STP, aquaculture, fish farming, and industrial applications. Also known as MBBR Media, it provides a large surface area for biofilm growth, improving microbial activity and treatment efficiency. With its optimized design, biofilm formation is achieved within 3–15 days.
Vasu Pharmatech’s MBBR 19 Holes Media ensures compact, efficient wastewater treatment with excellent BOD/COD reduction, superior impact strength, and optimal conditions for microbial growth.
MBBR Media – 19 Holes (VPPFM 1225) by Vasu Pharmatech is a high-performance bio-carrier developed for efficient wastewater treatment and strong biofilm growth. Also known as MBBR Media, it provides a large effective surface area for bacterial attachment, enabling faster degradation of organic pollutants and stable treatment performance. Manufactured from virgin HDPE, it offers excellent durability, high impact strength, and a long service life.
Vasu Pharmatech’s 19 Holes MBBR Media (VPPFM 1225) is ideal for municipal and industrial wastewater treatment systems, ensuring improved biological efficiency, reliable operation, and long-term performance.
MBBR Media – 79 Holes (VPMF 415) by Vasu Pharmatech is a durable and high-efficiency bio-carrier for wastewater treatment applications. Made from virgin HDPE, it supports fast biofilm formation and long service life.
This 79 Holes MBBR Media ensures efficient oxygen transfer, strong biomass growth, and stable wastewater treatment performance.
MBBR Media – 19 Holes by Vasu Pharmatech is an efficient bio-carrier designed for biological wastewater treatment in STP, ETP, aquaculture, and industrial applications. Manufactured from high-quality HDPE, it provides a stable surface for biofilm growth and improves treatment efficiency.
This 19 Holes MBBR Media supports fast biofilm formation (3–15 days), efficient BOD/COD reduction, and reliable nitrification performance in aeration tanks.
MBBR Media – 79 Holes (Wheel Type) by Vasu Pharmatech is a high-efficiency bio-carrier designed for advanced biological wastewater treatment. Manufactured from HDPE with a wheel-shaped structure, it provides a large effective surface area and high void ratio for strong biofilm development.
This 79 Holes Wheel-Type MBBR Media offers faster biofilm formation, improved oxygen transfer, and efficient wastewater treatment compared to conventional suspended growth processes.
MBBR Media – 79 Holes by Vasu Pharmatech is a high-efficiency bio-carrier developed for advanced wastewater treatment applications. It offers a large effective surface area that supports rapid biofilm formation and faster treatment performance. Manufactured from HDPE, this media is durable, chemical-resistant, and suitable for long-term operation.
This 79 Holes MBBR Media ensures efficient biological treatment and reliable performance in municipal and industrial wastewater systems.
A Moving Bed Biofilm Reactor (MBBR) is a biological treatment process used for purifying municipal sewage and industrial wastewater. It is different from traditional activated sludge processes because it uses bio-carriers (MBBR media) as the surface area for microorganisms to grow and form biofilms.
These biofilms host bacteria and other microbes that consume the organic pollutants in wastewater, converting them into harmless byproducts like carbon dioxide, nitrogen, and water.
MBBR combines two popular processes:
The suspended growth process (like activated sludge treatment).
The attached growth process (like biofilm reactors).
By combining these principles, MBBR offers a highly efficient, low-maintenance, and sustainable solution for water treatment plants.
Understanding the working process of an MBBR wastewater treatment system is simple:
Wastewater enters the reactor: Raw sewage or industrial effluent flows into the treatment tank.
MBBR media circulate freely: Special plastic carriers float and move around in the tank with the water flow.
Microorganisms form biofilms: Bacteria attach to the surface of the carriers, forming thin layers (biofilms).
Pollutant breakdown occurs: The bacteria consume organic matter (BOD and COD) and break it down.
Constant aeration or mixing: Air is supplied in aerobic systems to maintain oxygen levels and keep media moving.
Treated water exits the reactor: After treatment, cleaner wastewater flows out for further processing or disposal.
This continuous process ensures wastewater is treated efficiently, even when pollutant levels vary.
The MBBR price depends on:
While low-cost alternatives exist, industries prefer trusted suppliers like Vasu Pharmatech, because effective media directly determines the efficiency and smooth operation of the treatment plant. Poor-quality media leads to clogging, breakage, and reduced performance.
The quality of the media used in an MBBR reactor plays a vital role in overall performance. Vasu Pharmatech manufactures premium MBBR carrier media with precise design and durability.
| Specification | Size 12 x 25 mm | Size 4 x 25 mm |
|---|---|---|
| Number of Holes | 19 | 79 |
| Surface Area | >600 m²/m³ | >1600 m²/m³ |
| Density | 0.94 – 0.96 gm/cm³ | 0.94 – 0.96 gm/cm³ |
| Dosing Ratio | 15% – 65% | 15% – 65% |
| Membrane Forming Time | 3 – 15 days | 3 – 15 days |
| Material (MOC) | Virgin HDPE | Virgin HDPE |
These specifications ensure:
There are different types of MBBR reactors depending on whether they use oxygen, anaerobic conditions, or both.
Requires aeration (oxygen supply).
Suitable for domestic sewage and municipal STPs.
Effective for removing BOD, COD, and nitrogen compounds.
Operates without oxygen.
Commonly used for industrial effluents with high levels of organics.
Produces biogas (methane) as a by-product, which can be reused as fuel.
Integrates MBBR with activated sludge processes.
Retains more biomass in reactors, increasing treatment efficiency.
Ideal for upgrading existing treatment plants.
The MBBR water treatment system is a versatile technology used across various sectors:
MBBR systems are preferred worldwide because they provide several advantages:
High efficiency: Capable of treating high organic loads.
Low operating cost: Less energy and manpower compared to conventional methods.
Compact design: Requires smaller land area.
Scalable: Easily expandable by adding more carriers.
Low sludge generation: Saves disposal costs.
Durability: Virgin HDPE carriers ensure long-lasting use.
Flexible operation: Works with variable wastewater loads.
Fast start-up time: Biofilm develops in just 3–15 days.
A food processing plant with high COD waste (approx. 2000 mg/L) used traditional activated sludge treatment. The plant faced frequent operational failures and high sludge disposal costs.
After upgrading to an MBBR-based system with Vasu Pharmatech’s 12×25 mm media, the effluent quality improved drastically:
This case shows how businesses can maintain compliance while saving costs with MBBR water treatment systems.
| Feature | MBBR | Activated Sludge | Trickling Filter | SBR (Sequencing Batch Reactor) |
|---|---|---|---|---|
| Footprint | Small & compact | Large | Medium | Medium |
| Energy Need | Moderate | High | Low | High |
| Sludge Production | Low | High | Moderate | Moderate |
| Maintenance | Low & simple | Complicated | Low | High |
| Scalability | Easy (add media) | Difficult | Limited | Moderate |
| Efficiency | High | Moderate | Medium | High |
| Suitability | Municipal + Industrial | Mainly municipal | Small-scale | Municipal & industrial |
This comparison shows that MBBR provides the best balance between performance, cost, and operational flexibility.
The demand for sustainable wastewater technologies is growing. MBBR is set to become even more popular because:
Governments around the world are tightening discharge standards.
Water scarcity is pushing industries to recycle and reuse water.
Advancements in MBBR filter designs will increase efficiency.
Integration with IoT and automation will allow smart monitoring.
It supports Zero-Liquid Discharge (ZLD) systems, which are becoming common.
Clearly, the moving bed biofilm reactor has a strong role in future wastewater management solutions.
Choosing the right MBBR manufacturer or supplier is critical for long-term system efficiency. Reasons to choose Vasu Pharmatech include:
Clean water is not just a compliance requirement—it is essential for environmental protection and sustainable growth. By implementing MBBR technology, industries and municipal councils can:
Meet pollution control regulations.
Cut operational and maintenance costs.
Save water through treatment and reuse.
Improve long-term plant performance.
If your business or municipality faces wastewater challenges, investing in MBBR systems and Vasu Pharmatech’s advanced bio-carriers is a smart, future-proof choice.
The moving bed biofilm reactor (MBBR) is more than just a wastewater treatment method—it is a modern solution that combines efficiency, cost-effectiveness, and sustainability. From municipal sewage treatment plants (STPs) to industrial effluent treatment plants (ETPs), MBBR technology offers unmatched results with minimal operational complexity.
With the superior quality bio-carriers provided by Vasu Pharmatech, treatment plants can achieve higher performance, longer-lasting solutions, and lower operating costs.
For any sector where wastewater management matters, adopting MBBR water treatment systems ensures compliance, environmental care, and long-term savings.
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
A moving bed biofilm reactor is an advanced wastewater treatment system that uses floating plastic carriers for bacteria to grow and break down pollutants.
MBBR works by suspending specially designed bio-carriers in wastewater, where bacteria form biofilms that consume and degrade organic matter.
MBBR uses attached growth on media, making it more stable and efficient, while activated sludge relies only on suspended microorganisms.
MBBR media is usually made from high-quality Virgin HDPE (High Density Polyethylene), which is durable and chemically resistant.
Common sizes include 12 x 25 mm and 4 x 25 mm, with surface areas greater than 600 m²/m³ and 1600 m²/m³ respectively.
Good quality carriers have a density of about 0.94–0.96 gm/cm³, which allows them to float and move easily in the reactor.
Biofilm typically develops on the carriers within 3 to 15 days, depending on wastewater characteristics.
The dosing ratio ranges between 15% and 65% of the tank volume, depending on wastewater load and treatment goals.
MBBR is compact, highly efficient, easy to operate, produces less sludge, and adapts to varying wastewater loads.
Yes, MBBR STPs are widely used by municipalities because they can handle large volumes of sewage in limited space.
Yes, industries like pharmaceuticals, textiles, breweries, tanneries, and food processing use MBBR-based effluent treatment plants (ETPs).
A hybrid or IFAS system combines MBBR carriers with activated sludge to increase biomass and treatment efficiency.
Compared to conventional processes, MBBR produces significantly lower sludge volumes, reducing disposal costs.
MBBR is a continuous system with simpler operation, while SBR (Sequencing Batch Reactor) is a batch process requiring complex automation.
Yes, MBBR is ideal for upgrading overloaded treatment plants without expanding land area.
MBBR price depends on size, surface area, material quality, and supplier, but Virgin HDPE media ensures better efficiency and longer lifespan.
Virgin HDPE is durable, lightweight, water-resistant, and provides an excellent surface for biofilm growth.
Yes, MBBR reduces sludge, saves energy, and helps in water recycling, making it environmentally friendly.
MBBR is generally better for modern plants because it is compact, reliable, and less expensive to maintain compared to older technologies.
MBBR can treat municipal sewage, industrial wastewater, gray water, aquaculture water, and high-COD effluents effectively.
Delhi
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Ahmedabad
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Kolkata
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Mumbai
MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.
Chennai
Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.
Delhi
FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.
Hyderabad
Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.
Gujarat
Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.
Kerala
Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.
Delhi
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Ahmedabad
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Kolkata
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Rajasthan
PVC Tube Settler ka quality imported jaisa hi hai, aur delivery bhi time pe.
Punjab
MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
Delhi
Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.
Ahmedabad
Tube Diffuser ka material strong hai aur price market se kaafi better mila.
Kolkata
Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.
Bangalore
MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
Amritsar
EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.
Surat
Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.
Delhi
Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
Kanpur
Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.
Lucknow
FAB Media ka flow aur treatment efficiency dono hi best hai.
Mumbai
MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
Indore
Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.
Delhi
Inka Clear PP Tube Settler STP ke liye perfect fit raha.
Ahmedabad
Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
Delhi
Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
Jaipur
Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Kerala
FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
Delhi
Tube Settler Media ka installation unke team ne jaldi complete kar diya.
Tamil Nadu
Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
Hyderabad
MBBR Bio Media ka price market competitive hai aur quality high.
Gujarat
Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
Delhi
Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
Kolkata
Tube Deck Settler ka design compact hai aur space saving solution diya.
Rajkot
Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
Surat
FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
Bangalore
Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
Siliguri
Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
Delhi
The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
Haryana
Their FAB Reactor system is compact and provides excellent biological treatment.
Pune
We received PVC Tube Settler Media, and the quality exceeded our expectations.
Jaipur
The Automatic Filter Press has saved us both time and manpower – very satisfied.
Kochi
Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
Delhi
The Tubular Diffusers are strong, efficient, and delivered on time.
Uttarakhand
Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
Noida
Their MBBR Bio Media is competitively priced yet offers premium performance.
Ahmedabad
The Hydraulic Filter Press is designed very well and easy to operate.
Ludhiana
For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
Bangalore
Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
Punjab
Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Delhi
Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Delhi
We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
