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MBBR Media
SPECIFICATION
Size
12 x 25 mm & 4x25 mm
NO. OF HOLES
19 & 79
SURFACE AREA
>6OO m²/m³ & >16OO m²/m³
DENSITY
0.94 - 0.96 gm/cm³
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
Types Of MBBR Media
vasu pharmatech
MBBR Media
Wastewater treatment plays an essential role in safeguarding our environment and public health. Today, with increasing urbanization and industrialization, wastewater treatment technologies are evolving at a rapid pace to meet stricter environmental regulations and efficiency demands. Among these, MBBR media (Moving Bed Biofilm Reactor media) has emerged as one of the most popular and reliable technologies.
This comprehensive guide covers everything you need to know about MBBR media — from how it works to its types, applications, comparisons with other technologies, pricing factors, and why Vasu Pharmatech is a reliable supplier of high-quality MBBR systems. The article is optimized for SEO with integrated focus on the main keyword MBBR Media, along with LSI keywords such as MBBR reactor, MBBR moving bed biofilm reactor, MBBR STP, MBBR water treatment, MBBR wastewater treatment, MBBR filter, anaerobic MBBR, MBBR system, and FAB media.
Introduction to MBBR Media
MBBR stands for Moving Bed Biofilm Reactor. It is a modern, efficient, and compact biological wastewater treatment method. The core of MBBR systems lies in the design and benefits of MBBR media, which are small, specially engineered plastic carriers that serve as a surface for microorganisms.
Each piece of MBBR media provides a high surface area that allows microorganisms to grow and form biofilms. As the MBBR reactor runs, microbes anchored on the media degrade and remove pollutants such as BOD (Biological Oxygen Demand), COD (Chemical Oxygen Demand), nitrogen compounds, and organic waste.
Unlike conventional activated sludge processes, MBBR reactors do not require sludge recirculation, which drastically reduces maintenance needs and operational costs.
Technical Specifications of Vasu Pharmatech MBBR Media
The quality of the media used in an MBBR reactor plays a vital role in overall performance. Vasu Pharmatech manufactures premium MBBR carrier media with precise design and durability.
| Specification | Size 12 x 25 mm | Size 4 x 25 mm |
|---|---|---|
| Number of Holes | 19 | 79 |
| Surface Area | >600 m²/m³ | >1600 m²/m³ |
| Density | 0.94 – 0.96 gm/cm³ | 0.94 – 0.96 gm/cm³ |
| Dosing Ratio | 15% – 65% | 15% – 65% |
| Membrane Forming Time | 3 – 15 days | 3 – 15 days |
| Material (MOC) | Virgin HDPE | Virgin HDPE |
These specifications ensure:
- Large surface area for microbial growth.
- Durability due to high-grade Virgin HDPE.
- Quick start-up, as biofilm forms within days.
- Flexibility in dosing ratios, depending on wastewater load.
Working
How Does MBBR Media Work?
The MBBR system functions on the combination of suspended media and biofilm technology. Let us look at the step-by-step process:
- Wastewater enters the MBBR reactor: Untreated sewage or industrial effluent flows into the aeration tank that contains MBBR media.
- MBBR media suspension: Carriers remain suspended in the water due to aeration or mixing systems.
- Biofilm colonization: Microorganisms gradually anchor themselves to the surface of the media, forming stable biofilms.
- Biodegradation process: As water circulates, microbes break down complex organic matter, removing contaminants.
- Treated effluent discharge: Clean wastewater, now meeting environmental discharge standards, flows out of the MBBR reactor.
This continuous process makes MBBR wastewater treatment highly efficient, adaptable, and suitable for both municipal sewage treatment plants (MBBR STP) and industrial effluent treatment.
Types
Types of MBBR Media
There are multiple types of MBBR media, each designed with unique properties for different treatment needs.
Standard MBBR Media
- Most commonly used in STPs and industrial wastewater systems.
- Cylindrical in shape with internal fins for higher surface area.
- Provides an ideal environment for aerobic bacteria.
FAB Media (Fluidized Aerobic Biofilm Media)
- A specialized form of media used in MBBR moving bed biofilm reactors.
- Prominent in aerobic systems for wastewater treatment.
- Excels in sewage treatment plants with high organic load.
Anaerobic MBBR Media
- Designed for oxygen-deficient environments.
- Promotes the growth of anaerobic microbial colonies that target tough industrial effluents.
- Useful in treating high-strength wastewater such as from food processing or chemical industries.
- High Surface Area Media
- Newly engineered advanced versions with more complex geometries.
- Offers superior biofilm development and quicker start-up times.
- Recommended for projects needing high COD/BOD removal in short retention times.
Applications
Applications of MBBR Media
The adaptability of MBBR systems makes them suitable across a variety of industries and scenarios.
- Municipal Sewage Treatment Plants (STPs): Provides compact and efficient solutions for urban wastewater treatment.
- Industrial Effluent Treatment Plants (ETPs): Handles wastewater containing dyes, chemicals, oils, and high organic loads from industries like textiles, breweries, and food processing.
- Hospitals & Pharmaceuticals: Removes pathogens and pharmaceutical residues effectively.
- Aquaculture & Fisheries: Maintains water quality in aquaculture ponds and recirculatory systems by removing ammonia and nitrates.
- Greywater Recycling: Useful in recycling greywater in residential complexes, hotels, and institutions.
Advantages of MBBR Media
Compared to other biological treatment systems, MBBR wastewater treatment provides several advantages:
- Compact footprint with high treatment capacity.
- Resilient performance under fluctuating hydraulic and organic loads.
- No sludge recirculation requirement.
- Long-lasting biofilm activity even in shock load situations.
- Energy-efficient compared to activated sludge processes.
- Easy installation and scalable design.
- Minimal operator intervention required.
MBBR Media vs Conventional Technologies
| Comparison Parameters | MBBR Reactor | Activated Sludge Process | Trickling Filter |
|---|---|---|---|
| Space Requirement | Compact, small footprint | Requires large tanks | Large space required |
| Efficiency in BOD/COD | High (>80-90% removal) | Moderate | Moderate |
| Sludge Management | Minimal | High | Moderate |
| Energy Consumption | Low to medium | High | Low |
| Start-Up Time | Fast (3-15 days biofilm formation) | Longer time for microbial stabilization | Moderate |
| Maintenance Needs | Easy | Complex | Medium |
| Suitability for Industry | High | Limited | Limited |
From this table, it is evident that MBBR systems are superior in terms of ease of maintenance, smaller space requirements, and energy savings.
MBBR Filters and Their Role
In addition to the carriers themselves, MBBR filters are integral in retaining suspended media within the aeration tanks. They ensure that media remains inside the bioreactor while treated water exits. Proper filter design is crucial to maintain balanced hydraulic flow and prevent media loss.
MBBR Media Price Determinants
The cost of MBBR media depends on several important factors:
- Type of media (standard, FAB, anaerobic, or high surface area).
- Raw material used (Virgin HDPE offers longer service life than recycled plastic).
- Surface area offered per cubic meter.
- Quantity ordered (cost efficiency improves with bulk orders).
- Supplier branding and technical support.
Cheaper options often compromise on density, geometry accuracy, and performance. This may lead to reduced treatment efficiency and higher operational costs in the long run. For consistent and quality results, investing in premium MBBR media from Vasu Pharmatech is recommended.
Case Study: Industrial MBBR System Success
In a textile industry effluent treatment plant (ETP), conventional treatment methods struggled to remove high COD and BOD levels due to dyes and chemical compounds. After switching to an MBBR reactor with 65% media fill, biofilm development achieved stability within 12 days. COD removal efficiency exceeded 90%, and treated water met discharge regulations consistently. Additionally, operational costs reduced by 25% due to lower sludge handling requirements.
This real-world example highlights why industries increasingly adopt MBBR wastewater treatment technology.
Future of MBBR Technology
With water scarcity and pollution emerging as global challenges, the adoption of MBBR systems is expected to grow significantly. Future trends include:
- Hybrid MBBR-MBR (Membrane Bioreactor) systems combining the advantages of both technologies.
- Smart sensors integrated into MBBR systems for real-time monitoring.
- Development of media with ultra-high surface efficiency.
- Wider adoption across developing countries facing wastewater infrastructure challenges.
Why Vasu Pharmatech is a Trusted Choice
In a textile industry effluent treatment plant (ETP), conventional treatment methods struggled to remove high COD and BOD levels due to dyes and chemical compounds. After switching to an MBBR reactor with 65% media fill, biofilm development achieved stability within 12 days. COD removal efficiency exceeded 90%, and treated water met discharge regulations consistently. Additionally, operational costs reduced by 25% due to lower sludge handling requirements.
This real-world example highlights why industries increasingly adopt MBBR wastewater treatment technology.
Conclusion
Wastewater treatment is no longer optional but a regulatory and environmental necessity. MBBR media provides a simple, efficient, and future-ready solution for industries, municipalities, and institutions alike. With its ability to provide compact design, lower energy requirements, scalable capacity, and superior BOD/COD removal, MBBR wastewater treatment systems outperform conventional technologies.
By choosing Vasu Pharmatech’s high-quality MBBR media, industries not only ensure compliance with pollution norms but also contribute to a cleaner and more sustainable environment. Investing in reliable MBBR systems today is an investment in the future of water conservation for tomorrow.
About The Author
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
Q1. What is MBBR media in wastewater treatment?
MBBR media, or Moving Bed Biofilm Reactor media, is a bio-carrier made from HDPE plastic that provides surface area for microorganisms to grow and treat wastewater efficiently.
Q2. How does an MBBR reactor work?
An MBBR reactor uses suspended MBBR media inside an aeration tank where biofilm grows. These microorganisms degrade organic pollutants, removing BOD, COD, and nitrogen effectively.
Q3. What are the main applications of MBBR media?
MBBR media is used in sewage treatment plants (STP), effluent treatment plants (ETP), aquaculture, greywater recycling, and industrial wastewater treatment.
Q4. What is the surface area of Vasu Pharmatech MBBR media?
Vasu Pharmatech’s MBBR media offers a surface area greater than 500 m²/m³, enabling faster microbial growth and higher treatment efficiency.
Q5. What is the typical size of MBBR media?
The standard size of Vasu Pharmatech MBBR media is 12 x 25 mm, with 19 holes to maximize contact area for microbial colonization.
Q6. How long does biofilm take to develop on MBBR media?
The membrane or biofilm typically takes 3 to 15 days to develop, depending on wastewater characteristics and system conditions.
Q7. What dosing ratio is ideal for MBBR systems?
The recommended dosing ratio of MBBR media ranges from 15% to 65% of the reactor volume, depending on treatment requirements.
Q8. What is the difference between MBBR and FAB media?
Both are bio-carriers, but FAB (Fluidized Aerobic Biofilm) media is primarily used in aerobic systems, while MBBR media can be applied in both aerobic and anaerobic wastewater treatment.
Q9. Is MBBR suitable for STP systems?
Yes, MBBR STP systems are widely used in municipal sewage treatment and residential complexes due to their compact size and efficiency.
Q10. What is anaerobic MBBR used for?
Anaerobic MBBR media is designed for oxygen-deficient systems and helps in breaking down high-strength industrial effluents by supporting anaerobic bacteria.
Q11. What industries use MBBR wastewater treatment?
Industries like textiles, pharmaceuticals, food processing, breweries, chemicals, and aquaculture commonly use MBBR wastewater treatment systems.
Q12. How is MBBR media priced?
The MBBR price depends on surface area, HDPE quality, media type, and bulk order quantity. Virgin HDPE media like Vasu Pharmatech’s offers long durability and value.
Q13. Why is Virgin HDPE used in MBBR media?
Virgin HDPE ensures high strength, low density (0.94 – 0.96 g/cm³), resistance to wear, and chemical stability, making it ideal for bio-carriers.
Q14. What are the advantages of MBBR over activated sludge?
Install media retention screens or sieves on outlets and between stages to keep carriers in the tank and protect downstream equipment.
Q15. Can MBBR systems handle fluctuating loads?
Yes, MBBR media is designed to resist hydraulic shock loads and maintain efficient treatment under variable flow and load conditions.
Q16. Do MBBR filters play a role in the system?
Yes, MBBR filters retain media inside the reactor while allowing treated water to exit, ensuring continuous operation without carrier loss.
Q17. How energy-efficient is an MBBR system?
MBBR reactors consume less energy than traditional STP or activated sludge processes due to the absence of sludge recirculation.
Q18. Can MBBR technology be combined with other systems?
Yes, hybrid systems like MBBR-MBR (Membrane Bioreactor) combine the strengths of both technologies for advanced wastewater treatment.
Q19. Is MBBR suitable for decentralized wastewater treatment?
Yes, MBBR systems are compact, scalable, and easy to install, making them perfect for decentralized wastewater applications in housing societies, hotels, and institutions.
Q20. Why choose Vasu Pharmatech for MBBR media?
Vasu Pharmatech supplies high-quality, virgin HDPE MBBR media with advanced design, competitive pricing, and reliable performance for both municipal and industrial wastewater treatment needs.
Products
We Have The Best Water Treatment Products
Vasu Pharmatech offers high-quality wastewater treatment products designed for efficient, reliable, and sustainable solutions.
A filter press uses plates to form filter cakes, separating slurry into filtrate.
MBBR filter media: biologically active carrier tailored to water properties.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble disc diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
testimonials
What Our Clients Say About Us
Rohit Mehra
Delhi
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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Sunita Rani
Ahmedabad
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Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
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Kolkata
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Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Deepak Singh
Mumbai
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MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.
Meera Joshi
Chennai
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Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.
Suresh Kumar
Delhi
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FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.
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Hyderabad
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Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.
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Gujarat
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Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.
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Kerala
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Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.
Rohit Mehra
Delhi
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Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Sunita Rani
Ahmedabad
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Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
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Kolkata
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Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
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Rajasthan
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PVC Tube Settler ka quality imported jaisa hi hai, aur delivery bhi time pe.
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Punjab
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MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
Anjali Verma
Delhi
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Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.
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Ahmedabad
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Tube Diffuser ka material strong hai aur price market se kaafi better mila.
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Kolkata
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Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.
Naveen Rao
Bangalore
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MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
Harpreet Kaur
Amritsar
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EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.
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Surat
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Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.
Rajesh Sharma
Delhi
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Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
Pooja Sinha
Kanpur
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Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.
Imran Ali
Lucknow
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FAB Media ka flow aur treatment efficiency dono hi best hai.
Nisha Mehta
Mumbai
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MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
Abhishek Tiwari
Indore
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Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.
Geeta Rathi
Delhi
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Inka Clear PP Tube Settler STP ke liye perfect fit raha.
Manoj Patel
Ahmedabad
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Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
Sonia Kapoor
Delhi
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Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
Farhan Sheikh
Jaipur
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Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Kavita Nair
Kerala
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FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
Ravi Bansal
Delhi
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Tube Settler Media ka installation unke team ne jaldi complete kar diya.
Prakash Menon
Tamil Nadu
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Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
Neha Sharma
Hyderabad
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MBBR Bio Media ka price market competitive hai aur quality high.
Rajiv Kumar
Gujarat
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Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
Tina Arora
Delhi
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Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
Mohammed Asif
Kolkata
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Tube Deck Settler ka design compact hai aur space saving solution diya.
Yogesh Patel
Rajkot
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Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
Suraj Jain
Surat
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FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
Anand Krishnan
Bangalore
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Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
Kiran Thapa
Siliguri
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Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
Aarti Verma
Delhi
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The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
Mahesh Yadav
Haryana
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Their FAB Reactor system is compact and provides excellent biological treatment.
Ritika Sharma
Pune
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We received PVC Tube Settler Media, and the quality exceeded our expectations.
Saurabh Goyal
Jaipur
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The Automatic Filter Press has saved us both time and manpower – very satisfied.
Divya Nair
Kochi
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Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
Pankaj Mishra
Delhi
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The Tubular Diffusers are strong, efficient, and delivered on time.
Ramesh Bhatt
Uttarakhand
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Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
Harshita Soni
Noida
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Their MBBR Bio Media is competitively priced yet offers premium performance.
Anwar Hussain
Ahmedabad
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The Hydraulic Filter Press is designed very well and easy to operate.
Shweta Aggarwal
Ludhiana
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For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
Akhil Nair
Bangalore
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Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
Manjeet Kaur
Punjab
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Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Ajay Verma
Delhi
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Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Kunal Sharma
Delhi
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We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana
