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Moving Bed Biofilm Reactor (MBBR)
SPECIFICATION
Size
12 x 25 mm & 4x25 mm
NO. OF HOLES
19 & 79
SURFACE AREA
>6OO m²/m³ & >16OO m²/m³
DENSITY
0.94 - 0.96 gm/cm³
DOSING RATIO
15% to 65%
MEMBRANE FORMING TIME
3-15 Days
MOC
VIRGIN HDPE
Types Of MBBR Media
vasu pharmatech
Moving Bed Biofilm Reactor (MBBR) for Wastewater Treatment
In the modern world, water pollution and wastewater management are among the biggest challenges faced by industries and municipalities. With rapid urbanization, industrial growth, and population rise, the pressure on sewage treatment systems is higher than ever. Traditional treatment methods often fail to meet the strict discharge standards required today.
This is where the Moving Bed Biofilm Reactor (MBBR) technology comes in. Simple, efficient, and compact, MBBR has changed the way wastewater treatment plants (WWTPs) are designed and operated. Companies like Vasu Pharmatech provide advanced MBBR solutions with high-performance bio-carriers that offer long-term reliability and efficiency.
This article will give you a complete understanding of MBBR wastewater treatment systems—what they are, how they work, their types, applications, benefits, and why Vasu Pharmatech is a trusted name in this field.
Introduction to MBBR Technology
A Moving Bed Biofilm Reactor (MBBR) is a biological treatment process used for purifying municipal sewage and industrial wastewater. It is different from traditional activated sludge processes because it uses bio-carriers (MBBR media) as the surface area for microorganisms to grow and form biofilms.
These biofilms host bacteria and other microbes that consume the organic pollutants in wastewater, converting them into harmless byproducts like carbon dioxide, nitrogen, and water.
MBBR combines two popular processes:
The suspended growth process (like activated sludge treatment).
The attached growth process (like biofilm reactors).
By combining these principles, MBBR offers a highly efficient, low-maintenance, and sustainable solution for water treatment plants.
How Does a Moving Bed Biofilm Reactor Work?
Understanding the working process of an MBBR wastewater treatment system is simple:
Wastewater enters the reactor: Raw sewage or industrial effluent flows into the treatment tank.
MBBR media circulate freely: Special plastic carriers float and move around in the tank with the water flow.
Microorganisms form biofilms: Bacteria attach to the surface of the carriers, forming thin layers (biofilms).
Pollutant breakdown occurs: The bacteria consume organic matter (BOD and COD) and break it down.
Constant aeration or mixing: Air is supplied in aerobic systems to maintain oxygen levels and keep media moving.
Treated water exits the reactor: After treatment, cleaner wastewater flows out for further processing or disposal.
This continuous process ensures wastewater is treated efficiently, even when pollutant levels vary.
MBBR Media Price Considerations
The MBBR price depends on:
- Size and surface area of media.
- Material quality (Virgin HDPE is best).
- Quantity required (dosing ratio varies between 15%–65%).
- Supplier reputation.
While low-cost alternatives exist, industries prefer trusted suppliers like Vasu Pharmatech, because effective media directly determines the efficiency and smooth operation of the treatment plant. Poor-quality media leads to clogging, breakage, and reduced performance.
Technical Features of Vasu Pharmatech MBBR Media
The quality of the media used in an MBBR reactor plays a vital role in overall performance. Vasu Pharmatech manufactures premium MBBR carrier media with precise design and durability.
| Specification | Size 12 x 25 mm | Size 4 x 25 mm |
|---|---|---|
| Number of Holes | 19 | 79 |
| Surface Area | >600 m²/m³ | >1600 m²/m³ |
| Density | 0.94 – 0.96 gm/cm³ | 0.94 – 0.96 gm/cm³ |
| Dosing Ratio | 15% – 65% | 15% – 65% |
| Membrane Forming Time | 3 – 15 days | 3 – 15 days |
| Material (MOC) | Virgin HDPE | Virgin HDPE |
These specifications ensure:
- Large surface area for microbial growth.
- Durability due to high-grade Virgin HDPE.
- Quick start-up, as biofilm forms within days.
- Flexibility in dosing ratios, depending on wastewater load.
Types of Moving Bed Biofilm Reactors
There are different types of MBBR reactors depending on whether they use oxygen, anaerobic conditions, or both.
Aerobic MBBR
Requires aeration (oxygen supply).
Suitable for domestic sewage and municipal STPs.
Effective for removing BOD, COD, and nitrogen compounds.
Anaerobic MBBR
Operates without oxygen.
Commonly used for industrial effluents with high levels of organics.
Produces biogas (methane) as a by-product, which can be reused as fuel.
Hybrid MBBR (IFAS System)
Integrates MBBR with activated sludge processes.
Retains more biomass in reactors, increasing treatment efficiency.
Ideal for upgrading existing treatment plants.
Applications of MBBR Systems
The MBBR water treatment system is a versatile technology used across various sectors:
- Municipal Sewage Treatment (MBBR STP): Treats large volumes of domestic wastewater efficiently.
- Industrial Effluent Treatment Plants (ETPs): Handles wastewater from industries such as pharmaceuticals, textiles, breweries, tanneries, pulp & paper, and food processing.
- Retrofit & Plant Upgrades: Existing overloaded systems can be upgraded with MBBR without extra land.
- Aquaculture and Fisheries: Maintains clean water for fish and aquatic species to thrive.
- Drinking Water Treatment: Helps in removing impurities before final disinfection stages.
- Sludge Treatment: Reduces sludge generation in wastewater management.
Advantages of Moving Bed Biological Reactor
MBBR systems are preferred worldwide because they provide several advantages:
High efficiency: Capable of treating high organic loads.
Low operating cost: Less energy and manpower compared to conventional methods.
Compact design: Requires smaller land area.
Scalable: Easily expandable by adding more carriers.
Low sludge generation: Saves disposal costs.
Durability: Virgin HDPE carriers ensure long-lasting use.
Flexible operation: Works with variable wastewater loads.
Fast start-up time: Biofilm develops in just 3–15 days.
Industry Example – Real Case Study
A food processing plant with high COD waste (approx. 2000 mg/L) used traditional activated sludge treatment. The plant faced frequent operational failures and high sludge disposal costs.
After upgrading to an MBBR-based system with Vasu Pharmatech’s 12×25 mm media, the effluent quality improved drastically:
- COD reduced to below 200 mg/L.
- Sludge volume cut by 40%.
- Plant required less land area and manpower.
- Operational costs decreased significantly.
This case shows how businesses can maintain compliance while saving costs with MBBR water treatment systems.
MBBR vs Conventional Treatment Technologies
| Feature | MBBR | Activated Sludge | Trickling Filter | SBR (Sequencing Batch Reactor) |
|---|---|---|---|---|
| Footprint | Small & compact | Large | Medium | Medium |
| Energy Need | Moderate | High | Low | High |
| Sludge Production | Low | High | Moderate | Moderate |
| Maintenance | Low & simple | Complicated | Low | High |
| Scalability | Easy (add media) | Difficult | Limited | Moderate |
| Efficiency | High | Moderate | Medium | High |
| Suitability | Municipal + Industrial | Mainly municipal | Small-scale | Municipal & industrial |
This comparison shows that MBBR provides the best balance between performance, cost, and operational flexibility.
Future of MBBR in Wastewater Treatment
The demand for sustainable wastewater technologies is growing. MBBR is set to become even more popular because:
Governments around the world are tightening discharge standards.
Water scarcity is pushing industries to recycle and reuse water.
Advancements in MBBR filter designs will increase efficiency.
Integration with IoT and automation will allow smart monitoring.
It supports Zero-Liquid Discharge (ZLD) systems, which are becoming common.
Clearly, the moving bed biofilm reactor has a strong role in future wastewater management solutions.
Why Choose Vasu Pharmatech for MBBR Media
Choosing the right MBBR manufacturer or supplier is critical for long-term system efficiency. Reasons to choose Vasu Pharmatech include:
- High-quality media: Made from Virgin HDPE with precision designs.
- Proven performance: Provides surface areas >600 m²/m³ and >1600 m²/m³.
- Quick start-up: Media supports fast biofilm development within 3–15 days.
- Wide options: Available in multiple sizes (12×25 mm, 4×25 mm) for different setups.
- Durability: Ensures long service life under varied wastewater conditions.
- Custom solutions: Designs tailored to municipal STPs and industrial ETPs.
- Trusted expertise: Years of experience in MBBR water treatment solutions.
Action for Industries and Municipalities
Clean water is not just a compliance requirement—it is essential for environmental protection and sustainable growth. By implementing MBBR technology, industries and municipal councils can:
Meet pollution control regulations.
Cut operational and maintenance costs.
Save water through treatment and reuse.
Improve long-term plant performance.
If your business or municipality faces wastewater challenges, investing in MBBR systems and Vasu Pharmatech’s advanced bio-carriers is a smart, future-proof choice.
Conclusion
The moving bed biofilm reactor (MBBR) is more than just a wastewater treatment method—it is a modern solution that combines efficiency, cost-effectiveness, and sustainability. From municipal sewage treatment plants (STPs) to industrial effluent treatment plants (ETPs), MBBR technology offers unmatched results with minimal operational complexity.
With the superior quality bio-carriers provided by Vasu Pharmatech, treatment plants can achieve higher performance, longer-lasting solutions, and lower operating costs.
For any sector where wastewater management matters, adopting MBBR water treatment systems ensures compliance, environmental care, and long-term savings.
About The Author
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
Q.1 What is a moving bed biofilm reactor (MBBR)?
A moving bed biofilm reactor is an advanced wastewater treatment system that uses floating plastic carriers for bacteria to grow and break down pollutants.
Q.2 How does an MBBR reactor work?
MBBR works by suspending specially designed bio-carriers in wastewater, where bacteria form biofilms that consume and degrade organic matter.
Q.3 What is the difference between MBBR and activated sludge?
MBBR uses attached growth on media, making it more stable and efficient, while activated sludge relies only on suspended microorganisms.
Q.4 What is MBBR media made of?
MBBR media is usually made from high-quality Virgin HDPE (High Density Polyethylene), which is durable and chemically resistant.
Q.5 What sizes of MBBR media are commonly used?
Common sizes include 12 x 25 mm and 4 x 25 mm, with surface areas greater than 600 m²/m³ and 1600 m²/m³ respectively.
Q.6 What is the density of MBBR bio-carriers?
Good quality carriers have a density of about 0.94–0.96 gm/cm³, which allows them to float and move easily in the reactor.
Q.7 How long does MBBR biofilm take to form?
Biofilm typically develops on the carriers within 3 to 15 days, depending on wastewater characteristics.
Q.8 What is the dosing ratio of MBBR media?
The dosing ratio ranges between 15% and 65% of the tank volume, depending on wastewater load and treatment goals.
Q.9 What are the benefits of using MBBR technology?
MBBR is compact, highly efficient, easy to operate, produces less sludge, and adapts to varying wastewater loads.
Q.10 Is MBBR suitable for sewage treatment plants (STP)?
Yes, MBBR STPs are widely used by municipalities because they can handle large volumes of sewage in limited space.
Q.11 Can industries use MBBR for effluent treatment?
Yes, industries like pharmaceuticals, textiles, breweries, tanneries, and food processing use MBBR-based effluent treatment plants (ETPs).
Q.12 What is a hybrid MBBR system?
A hybrid or IFAS system combines MBBR carriers with activated sludge to increase biomass and treatment efficiency.
Q.13 How much sludge does MBBR produce?
Compared to conventional processes, MBBR produces significantly lower sludge volumes, reducing disposal costs.
Q.14 How is MBBR different from SBR?
MBBR is a continuous system with simpler operation, while SBR (Sequencing Batch Reactor) is a batch process requiring complex automation.
Q.15 Can MBBR systems be retrofitted into existing plants?
Yes, MBBR is ideal for upgrading overloaded treatment plants without expanding land area.
Q.16 What is the price of MBBR media?
MBBR price depends on size, surface area, material quality, and supplier, but Virgin HDPE media ensures better efficiency and longer lifespan.
Q.17 Why is Virgin HDPE preferred for MBBR media?
Virgin HDPE is durable, lightweight, water-resistant, and provides an excellent surface for biofilm growth.
Q.18 Is MBBR eco-friendly?
Yes, MBBR reduces sludge, saves energy, and helps in water recycling, making it environmentally friendly.
Q.19 Which is better: MBBR or conventional treatment methods?
MBBR is generally better for modern plants because it is compact, reliable, and less expensive to maintain compared to older technologies.
Q.20 What types of wastewater can MBBR treat?
MBBR can treat municipal sewage, industrial wastewater, gray water, aquaculture water, and high-COD effluents effectively.
Products
We Have The Best Water Treatment Products
Vasu Pharmatech offers high-quality wastewater treatment products designed for efficient, reliable, and sustainable solutions.
A filter press uses plates to form filter cakes, separating slurry into filtrate.
MBBR filter media: biologically active carrier tailored to water properties.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble disc diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
Coarse bubble diffuser: Submerged aeration for microbial degradation.
Fine bubble diffuser: Submerged aeration for microbial degradation.
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MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
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MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
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Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
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MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
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Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
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Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
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FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
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Tube Settler Media ka installation unke team ne jaldi complete kar diya.
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Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
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MBBR Bio Media ka price market competitive hai aur quality high.
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Gujarat
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Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
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Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
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Kolkata
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Tube Deck Settler ka design compact hai aur space saving solution diya.
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Rajkot
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Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
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Surat
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FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
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Bangalore
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Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
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Siliguri
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Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
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The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
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Haryana
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Their FAB Reactor system is compact and provides excellent biological treatment.
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Pune
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We received PVC Tube Settler Media, and the quality exceeded our expectations.
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Jaipur
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The Automatic Filter Press has saved us both time and manpower – very satisfied.
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Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
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The Tubular Diffusers are strong, efficient, and delivered on time.
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Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
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Noida
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Their MBBR Bio Media is competitively priced yet offers premium performance.
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Ahmedabad
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The Hydraulic Filter Press is designed very well and easy to operate.
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For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
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Bangalore
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Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
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Punjab
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Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Ajay Verma
Delhi
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Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Kunal Sharma
Delhi
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We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
★★★★★ 5/5
Reviews and Ratings
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
ASIAN COLOUR COATED ISPAT LIMITED
Rewari, Haryana
