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12 x 25 mm & 4x25 mm
19 & 79
>6OO m²/m³ & >16OO m²/m³
0.94 - 0.96 gm/cm³
15% to 65%
3-15 Days
VIRGIN HDPE
As water scarcity, stricter environmental regulations, and rising industrial effluent loads continue to challenge conventional treatment systems, MBBR (Moving Bed Biofilm Reactor) technology has emerged as one of the most reliable and future-ready solutions for wastewater treatment. Today, MBBR is widely adopted across municipal sewage treatment plants (STPs), pharmaceutical manufacturing units, chemical industries, food processing plants, and hospitals.
At Vasu Pharmatech, we specialize in designing and delivering high-performance MBBR wastewater treatment systems tailored for industrial and municipal applications. This article explains everything you need to know about MBBR reactors, how they work, their advantages, limitations, applications, and why they are becoming the backbone of modern wastewater treatment infrastructure.
MBBR Media by Vasu Pharmatech is a high-efficiency bio-carrier for wastewater and sewage treatment. Made from virgin HDPE, it offers high surface area for strong biofilm growth and faster treatment. Its multi-hole design ensures better oxygen transfer, durability, and long service life. Suitable for STP, ETP, municipal, industrial, and aquaculture systems.
Available Models
FAB MBBR Media by Vasu Pharmatech is an efficient bio-carrier for wastewater treatment. Also known as MBBR Media, MBBR Filter Media, or FAB Media, it offers high surface area for strong biofilm growth and faster treatment.
Made from virgin HDPE, this media is durable, chemical-resistant, and ideal for STP, ETP, municipal, industrial, and aquaculture applications. As a trusted MBBR Media Manufacturer, Vasu Pharmatech ensures long-lasting and reliable performance.
As a trusted MBBR Media Manufacturer, Vasu Pharmatech delivers high-performance FAB MBBR Media for efficient and stable biological wastewater treatment.
MBBR 79 Holes Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for enhanced biofilm growth in wastewater treatment, aquaculture, and industrial applications. Also known as MBBR Media or MBBR Biofilm Carrier, it offers a large specific surface area to increase active biomass and improve treatment performance. With its optimized hole design, it ensures stable biofilm formation within 3–15 days.
Vasu Pharmatech’s MBBR 79 Holes Media is trusted for its durability, chemical resistance, and superior biofilm growth capability, making it ideal for municipal, industrial, and aquaculture wastewater treatment systems.
MBBR 19 Holes Media by Vasu Pharmatech is a high-efficiency bio-carrier designed for wastewater treatment in ETP, STP, aquaculture, fish farming, and industrial applications. Also known as MBBR Media, it provides a large surface area for biofilm growth, improving microbial activity and treatment efficiency. With its optimized design, biofilm formation is achieved within 3–15 days.
Vasu Pharmatech’s MBBR 19 Holes Media ensures compact, efficient wastewater treatment with excellent BOD/COD reduction, superior impact strength, and optimal conditions for microbial growth.
MBBR Media – 19 Holes (VPPFM 1225) by Vasu Pharmatech is a high-performance bio-carrier developed for efficient wastewater treatment and strong biofilm growth. Also known as MBBR Media, it provides a large effective surface area for bacterial attachment, enabling faster degradation of organic pollutants and stable treatment performance. Manufactured from virgin HDPE, it offers excellent durability, high impact strength, and a long service life.
Vasu Pharmatech’s 19 Holes MBBR Media (VPPFM 1225) is ideal for municipal and industrial wastewater treatment systems, ensuring improved biological efficiency, reliable operation, and long-term performance.
MBBR Media – 79 Holes (VPMF 415) by Vasu Pharmatech is a durable and high-efficiency bio-carrier for wastewater treatment applications. Made from virgin HDPE, it supports fast biofilm formation and long service life.
This 79 Holes MBBR Media ensures efficient oxygen transfer, strong biomass growth, and stable wastewater treatment performance.
MBBR Media – 19 Holes by Vasu Pharmatech is an efficient bio-carrier designed for biological wastewater treatment in STP, ETP, aquaculture, and industrial applications. Manufactured from high-quality HDPE, it provides a stable surface for biofilm growth and improves treatment efficiency.
This 19 Holes MBBR Media supports fast biofilm formation (3–15 days), efficient BOD/COD reduction, and reliable nitrification performance in aeration tanks.
MBBR Media – 79 Holes (Wheel Type) by Vasu Pharmatech is a high-efficiency bio-carrier designed for advanced biological wastewater treatment. Manufactured from HDPE with a wheel-shaped structure, it provides a large effective surface area and high void ratio for strong biofilm development.
This 79 Holes Wheel-Type MBBR Media offers faster biofilm formation, improved oxygen transfer, and efficient wastewater treatment compared to conventional suspended growth processes.
MBBR Media – 79 Holes by Vasu Pharmatech is a high-efficiency bio-carrier developed for advanced wastewater treatment applications. It offers a large effective surface area that supports rapid biofilm formation and faster treatment performance. Manufactured from HDPE, this media is durable, chemical-resistant, and suitable for long-term operation.
This 79 Holes MBBR Media ensures efficient biological treatment and reliable performance in municipal and industrial wastewater systems.
MBBR (Moving Bed Biofilm Reactor) is an advanced biological wastewater treatment process that uses thousands of small plastic carriers—called MBBR media—to support the growth of biofilm. These carriers move freely inside an aeration tank, allowing microorganisms to degrade organic pollutants, nutrients, and contaminants efficiently.
Unlike conventional activated sludge processes that rely on suspended biomass, an MBBR reactor uses attached biofilm, making the process more stable, compact, and resilient to load fluctuations.
In simple terms:
👉 Wastewater is no longer waste—it becomes a reusable resource.
The moving bed biofilm reactor was developed in the late 1970s and early 1980s by Professor Hallvard Ødegaard at the Norwegian University of Science and Technology (NTNU). The goal was to overcome the operational problems of early biofilm systems such as:
The first full-scale MBBR plant was commissioned in Norway in 1985, and the technology was later commercialized by Kaldnes Miljöteknologi (now AnoxKaldnes, part of Veolia).
Today, over 700 MBBR wastewater treatment plants operate in 50+ countries, proving its global reliability and scalability.
An MBBR water treatment system consists of four core components:
This is where the biological treatment occurs. Wastewater enters the tank and comes into contact with biofilm-coated carriers.
The heart of the system. These are free-floating plastic carriers, usually made from high-density polyethylene (HDPE). Their high internal surface area allows dense biofilm growth.
Key features of MBBR media:
Air diffusers or mechanical mixers keep the carriers in constant motion while supplying oxygen for aerobic treatment.
Screens prevent carriers from escaping the reactor while allowing treated water to pass.
The continuous movement ensures:
Used for:
Used for:
Primarily used in industrial wastewater treatment, especially high-strength effluents. Can produce biogas as a by-product.
Combines:
This approach increases biomass concentration and improves overall system performance.
| Feature | Activated Sludge | MBBR |
|---|---|---|
|
Biomass type
|
Suspended
|
Attached biofilm |
|
Footprint |
Large |
Compact |
|
Sludge recycling |
Required
|
Not required
|
|
Load fluctuation tolerance
|
Low |
High |
|
Maintenance
|
High
|
Low
|
|
Retrofit capability
|
Limited
|
Excellent
|
This is why MBBR STP systems are often selected for plant upgrades without expanding land area.
MBBR is widely used in:
Common industries using MBBR wastewater treatment:
MBBR systems are effective in removing:
Recent studies show combined anaerobic + aerobic MBBR reactors achieve exceptionally high pharmaceutical removal rates.
One of the strongest advantages of moving bed bioreactors is their ability to support slow-growing microbial communities due to high sludge retention time (SRT).
MBBR systems have proven effective in removing:
This makes MBBR ideal for advanced water reuse applications and zero liquid discharge (ZLD) strategies.
Let’s be blunt—this is where MBBR really shines.
For industries struggling with space, compliance, or fluctuating wastewater loads, MBBR is a no-nonsense solution.
No technology is perfect.
The reality?
👉 Most MBBR problems are design and operation issues—not technology flaws.
With proper engineering and quality MBBR media, these challenges are easily controlled.
Choosing the right MBBR filter media is critical.
Important parameters:
At Vasu Pharmatech, we use high-quality HDPE MBBR media engineered for:
There is no single fixed MBBR price. Cost depends on:
While MBBR may have a slightly higher upfront cost than conventional systems, the lifecycle cost is significantly lower due to:
The future is clear:
With increasing environmental regulations and sustainability goals, MBBR moving bed biofilm reactor technology will continue to dominate the wastewater treatment landscape.
Wastewater is no longer waste.
With MBBR, it’s a valuable resource.
At Vasu Pharmatech, we don’t sell generic systems—we engineer application-specific MBBR solutions.
We design systems that work reliably in real-world conditions, not just on paper.
If you’re looking for a robust, compact, scalable, and future-proof wastewater treatment solution, MBBR technology is one of the smartest choices available today.
Whether it’s municipal sewage, pharmaceutical effluent, or industrial wastewater—MBBR delivers consistent results with minimal operational headache.
For engineered excellence in MBBR water treatment, Vasu Pharmatech stands ready to help
Lalit Nankani
Managing Partner, Vasu Pharmatech
Lalit Nankani has over 12 years of experience in the filtration and water treatment industry. He leads Vasu Pharmatech, a trusted name in making PP Filter Press Systems, MBBR Filter Media, and other filtration products.
Under his leadership, the company has delivered high-quality solutions to many industries like pharmaceuticals, chemicals, food and beverage, textiles, and wastewater treatment. Lalit believes in providing strong, easy-to-use, and cost-effective systems that help businesses clean and reuse water.
An MBBR (Moving Bed Biofilm Reactor) is a biological wastewater treatment process that uses free-floating plastic carriers inside a reactor tank to support biofilm growth. Microorganisms attached to the carriers degrade organic matter, nutrients, and contaminants as wastewater flows through the system.
An MBBR reactor operates by continuously mixing wastewater with biofilm-coated carriers in an aeration or mixing tank. Air or mechanical agitation keeps the carriers in motion, ensuring constant contact between wastewater, microorganisms, and oxygen, which enables efficient biological treatment.
MBBR technology was developed in the late 1970s to early 1980s by Professor Hallvard Ødegaard and his research team at the Norwegian University of Science and Technology (NTNU). The first full-scale MBBR plant began operation in Norway in 1985.
MBBR systems are used in municipal sewage treatment, industrial wastewater treatment, and decentralized treatment systems. Key applications include BOD and COD removal, nitrification, denitrification, nutrient removal, and anammox processes.
MBBR systems use plastic biofilm carriers, most commonly made from high-density polyethylene (HDPE). These carriers have a high internal surface area that allows microorganisms to grow while being protected from shear forces inside the reactor.
The main difference is biomass retention. Activated sludge systems rely on suspended biomass and require sludge recycling, while MBBR systems use attached biofilm on carriers and do not require sludge return. MBBRs are generally more compact and tolerant of load fluctuations.
Yes, MBBR wastewater treatment systems have shown strong potential for removing micropollutants, including pharmaceuticals, personal care products, pesticides, and endocrine-disrupting compounds. High sludge retention time allows slow-growing microbial communities to develop and degrade these pollutants.
Key advantages of MBBR include:
Common disadvantages of MBBR systems include bioclogging, carrier accumulation near sieves, uneven mixing, and headloss buildup. Most of these issues are related to design, media selection, or operation rather than the core technology itself.
Alternative wastewater treatment technologies include Sequencing Batch Reactors (SBR), Membrane Bioreactors (MBR), Integrated Fixed-Film Activated Sludge (IFAS) systems, Rotating Biological Contactors (RBC), and Submerged Aerated Filters (SAF). The choice depends on treatment goals, space availability, and influent characteristics.
Delhi
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Ahmedabad
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Kolkata
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Mumbai
MBBR Media ka material strong hai aur bio growth fast karta hai, highly recommended.
Chennai
Delhi me best Tube Deck Media Supplier mujhe Vasu Pharmatech hi mila.
Delhi
FAB Reactor ka design simple hai aur efficiency outstanding, paise vasool product.
Hyderabad
Inka Filter Press Machine sludge dewatering ke liye best hai, smooth operation milti hai.
Gujarat
Maine Disc Diffuser Aerator lagaya STP me, oxygen transfer rate awesome hai.
Kerala
Unka Automatic Filter Press kaafi easy hai operate karne me, maintenance kam hai.
Delhi
Vasu Pharmatech se liya MBBR Media, quality top class hai aur price bhi reasonable.
Ahmedabad
Maine unka Tube Settler Media STP project ke liye liya, installation easy tha aur result superb.
Kolkata
Yahan ka Fine Bubble Diffuser bahut durable hai, paani ka treatment smooth ho gaya.
Rajasthan
PVC Tube Settler ka quality imported jaisa hi hai, aur delivery bhi time pe.
Punjab
MBBR STP ke liye inke pass best quality Fab Bio Pack Media milta hai.
Delhi
Maine Coarse Bubble Diffuser use kiya, wastewater aeration me zabardast output mila.
Ahmedabad
Tube Diffuser ka material strong hai aur price market se kaafi better mila.
Kolkata
Vasu Pharmatech ka Plate and Frame Filter Press long-lasting hai, kaafi satisfied hoon.
Bangalore
MBBR Reactor purchase kiya aur ab system ka performance double ho gaya.
Amritsar
EPDM Fine Bubble Disc Diffuser ka bubble size uniform hai, bilkul sahi product.
Surat
Delhi NCR me inka MBBR Media Supplier service fast aur reliable hai.
Delhi
Unka Tubular Diffuser lagane ke baad energy saving noticeable hai.
Kanpur
Hydraulic Filter Press ka design kaafi advanced hai, easy to handle.
Lucknow
FAB Media ka flow aur treatment efficiency dono hi best hai.
Mumbai
MBBR Wastewater Treatment project me inki products use karke results amazing aaye.
Indore
Filter Press Sludge Dewatering system smooth chalta hai, koi dikkat nahi aayi.
Delhi
Inka Clear PP Tube Settler STP ke liye perfect fit raha.
Ahmedabad
Vasu Pharmatech ka Diffuser Tube bilkul leakage free aur effective hai.
Delhi
Maine Membrane Tube Diffuser lagaya, performance bahut acha hai.
Jaipur
Coarse Bubble Diffuser ka aeration kaafi fast hai, kaam asaan ho gaya.
Kerala
FAB Reactor media ka biofilm growth uniform hai, kaafi achha experience.
Delhi
Tube Settler Media ka installation unke team ne jaldi complete kar diya.
Tamil Nadu
Vasu Pharmatech ka Automatic Filter Press Machine time aur labor dono save karta hai.
Hyderabad
MBBR Bio Media ka price market competitive hai aur quality high.
Gujarat
Maine unka Filter Press for Sludge Dewatering liya, full value for money hai.
Delhi
Inke Diffusers in STP reliable hai, paani ka treatment hassle free ho jata hai.
Kolkata
Tube Deck Settler ka design compact hai aur space saving solution diya.
Rajkot
Vasu Pharmatech se liya hua MBBR Water Treatment Media durable aur effective hai.
Surat
FAB Media aur Diffusers ka combination inhone suggest kiya, result best mila.
Bangalore
Vasu Pharmatech supplied us MBBR Media for our STP, and the performance has been excellent.
Siliguri
Their Tube Settler Media is durable, easy to install, and very effective in wastewater treatment.
Delhi
The Filter Press Machine from Vasu Pharmatech is reliable and works perfectly for sludge dewatering.
Haryana
Their FAB Reactor system is compact and provides excellent biological treatment.
Pune
We received PVC Tube Settler Media, and the quality exceeded our expectations.
Jaipur
The Automatic Filter Press has saved us both time and manpower – very satisfied.
Kochi
Their Coarse Bubble Diffusers work well for wastewater aeration, giving consistent results.
Delhi
The Tubular Diffusers are strong, efficient, and delivered on time.
Uttarakhand
Vasu Pharmatech provided us with EPDM Fine Bubble Disc Diffusers, and the oxygen transfer rate is outstanding.
Noida
Their MBBR Bio Media is competitively priced yet offers premium performance.
Ahmedabad
The Hydraulic Filter Press is designed very well and easy to operate.
Ludhiana
For Tube Deck Media, Vasu Pharmatech is one of the most reliable suppliers we have worked with.
Bangalore
Their Disc Diffuser Aerators are durable and perfectly suited for our STP application.
Punjab
Vasu Pharmatech products are cost-effective, reliable, and perfect for water treatment projects.
Delhi
Vasu Pharmatech ka MBBR Media liya, paani ka treatment smooth ho gaya aur maintenance bhi easy hai. Tube Settler aur Diffuser ka combination STP me highly efficient sabit hua.
Delhi
We bought MBBR Media and Tube Settler from Vasu Pharmatech for our STP. The quality is excellent, installation simple, and treatment performance outstanding.
We certify that M/s. Vasu Pharmatech, located at 66B, Pocket AD Shalimar Bagh, Delhi-110088, supplied us with a Pharmatech filter press for our 275 KLD ETP plant at M/s. Asian Colour Coated Ispat Ltd. in Bawal, Dist: Rewari (Hr.). The plant was started in January 2018 and is still working well. The product and its performance have been satisfactory up to now.
